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Hangar 9 PT-19 CL Assembly Manual

 Step 6

Slide the stabilizer back into the fuselage. Check both sides 

of the stabilizer to make sure it is square with the fuselage. If 

not, lightly sand the opening in the fuselage for the stabilizer 

to correct any alignment issues.

 Step 7

Slide the stabilizer to the side so the elevator joiner wire can 

be positioned in the fuselage. Notice that the control horn 

will align in the slot in the stabilizer.

 Step 8

Mix 1/2 ounce (15ml) of 30-minute epoxy and apply it to the 

exposed wood on the top and bottom of the stabilizer.

 Step 9

Slide the stabilizer into position and check its alignment as 

described in Steps 4 and 6. Use a paper towel and rubbing 

alcohol to remove any excess epoxy that will ooze from the 

joint between the fuselage and stabilizer. Allow the epoxy to 

fully cure before continuing.

Note

: If epoxy does not ooze from the joint between 

the fuselage and stabilizer, you have not used enough 

epoxy. Go back to Step 8 and apply more epoxy as the 

stabilizer must be glued securely to the fuselage.

Summary of Contents for PT-19 CL

Page 1: ...Specifications Wingspan 54 in 1372mm Length 28 25 in 718mm Wing Area 519 sq in 33 48 sq dm Weight 38 44 oz 1077 1247 g Engine 36 CL PT 19 CL Assembly Manual ...

Page 2: ...Code 21 Building and Flying Notes 22 Contents of Kit Parts Layout Replacement Parts 1 HAN0101 Fuselage w o Engine 2 HAN0102 Main Wing Set 3 HAN0103 Tail Set Complete 4 HAN0104 Pushrod Assembly 5 HAN0105 Landing gear wire and hardware 6 HAN0106 Elevator Control Horn 7 HAN0107 Main Wheels 2 2 1 8 inch 54mm 8 HAN0108 Tailwheel Assembly 9 HAN0109 Control Line Handle 10 HAN0111 Control Line Connectors ...

Page 3: ...er Systems Requirements Evolution 36 Control Line Engine EVOE0365 Field Equipment Required Fuel Evolution Propeller 10 x 6 2 blade EVO10060 Evolution Propeller 10 5 x 4 5 3 blade EVOE100P Long Reach Glow Plug Wrench HAN2510 Metered Glow Driver w Ni Cd Charger HAN7101 2 Cycle Sport Plug HAN3001 2 and 4 Cycle Super Plug EVOGP1 Manual Fuel Pump HAN118 Optional Field Equipment Cleaner and towels Blue ...

Page 4: ...r is located on the left side of the fuselage Left is determined as if you were sitting in the cockpit piloting the aircraft Step 5 Once aligned use a felt tip pen to trace the outline of the fuselage on the stabilizer Mark the stabilizer on both the top and bottom left and right Step 6 Carefully use a hobby knife to remove the covering 1 16 inch 1 5mm from inside the lines Use light pressure with...

Page 5: ...t in the stabilizer Step 8 Mix 1 2 ounce 15ml of 30 minute epoxy and apply it to the exposed wood on the top and bottom of the stabilizer Step 9 Slide the stabilizer into position and check its alignment as described in Steps 4 and 6 Use a paper towel and rubbing alcohol to remove any excess epoxy that will ooze from the joint between the fuselage and stabilizer Allow the epoxy to fully cure befor...

Page 6: ...ove the covering in the right elevator for the joiner wire at this time as well Note Only one elevator will have the notch that fits the elevator control horn in the joiner wire Step 2 Remove the hinges from the elevator Place a T pin in the center of each hinge This will keep them centered equally between the elevator and stabilizer when they are installed Step 3 Slide the hinges back into the el...

Page 7: ... hinges Check to make sure you arebe able to achieve around 30 45 degrees of deflection for aerobatic flight Deflect the elevator don t move it away from the stabilizer and apply thin CA to the top and bottom of the hinges Use enough CA so it wicks into the hinge to bond the hinge to the surrounding wood of the stabilizer and elevator Allow the CA to cure before proceeding Note Do not use a CA acc...

Page 8: ...ch 1 5mm of covering on each side of the fuselage as shown in the second photo below Step 2 Use a hobby knife and 11 blade to remove the covering from the bottom of the fin where it fits into the fuselage Also remove the covering from the fin where it meets the aft end of the fuselage Step 3 Test fit the fin to the fuselage Use a square to check that the fin fits square to the stabilizer Use 30 mi...

Page 9: ...selage Parallel Step 3 Use a rule to measure out from the fuselage 21 inches 534mm from the fuselage on both sides of the wing 3 inches 75mm back from the leading edge Step 4 Use a ruler or string to measure from mark made on the left wing panel to the tip of the stabilizer Repeat the measurement on the right side and compare the two They should be identical If not reposition the wing and measure ...

Page 10: ...he exposed wood can be accessed Step 8 Mix 1 2 ounce 15ml of 30 minute epoxy and apply it to the exposed wood on the top and bottom of the wing Slide the wing into position and double check the alignment as described in Steps 2 and 4 Allow the epoxy to fully cure before proceeding Note If epoxy does not ooze from the joint between the fuselage and wing you have not used enough epoxy Go back and ap...

Page 11: ... and the included hex wrench to secure the end in the carbon pushrod Important Make sure to use threadlock on the setscrews to prevent them from vibrating loose Step 4 Slide the wire end of the pushrod into the opening in the top of the wing Step 5 Insert the end of the wire into the center hole or middle of the bellcrank inside the wing Rotate the pushrod to completely join the wire to the bellcr...

Page 12: ...osition on the bottom of the wing Use a drill and 1 16 inch 1 5mm drill bit to drill four holes in the corners of the bellcrank hatch Use a 0 Phillips screwdriver and four 2mm x 10mm sheet metal screws to secure the hatch to the fuselage Tip Weight Installation Required Parts Assembled airframe 2mm x 10mm sheet metal screw Required Tools and Adhesives Drill Weight Phillips screwdriver 0 Paper towe...

Page 13: ...4mm main wheel 2 Main landing gear wire right and left Required Tools and Adhesives 30 minute epoxy Mixing cups Mixing sticks Phillips screwdriver 1 Hobby knife w 11 blade Hex wrench included Toothpicks Thin CA File Step 1 Use a hobby knife and 11 blade to slit the covering on the bottom of the wing for the main landing gear strut Hint Use a covering trim iron to seal the edges of the covering dow...

Page 14: ...rom falling off in flight Step 5 Slide a 1 8 inch wheel collar onto the main gear wire Use a 3mm setscrew and 1 5mm hex wrench to secure the collar to the wire Slide the main wheel in position then use another wheel collar and setscrew to complete the wheel installation Important Make sure to use threadlock on the setscrews to prevent them from vibrating loose Step 6 Repeat Steps 1 through 5 to in...

Page 15: ...nd Adhesives Hex wrench 3 32 inch Nut driver 1 4 inch or adjustable wrench Step 1 Inspect the fuel tank to determine the locations of the vent line inside the tank Make sure the vent line of the tank is pointed towards the top left side of the fuel tank If you need to loosen the fuel tank cap and rotate the cap assembly until the vent is aligned properly Step 2 Attach the fuel tank to the fuselage...

Page 16: ...tandard muffler supplied with the EVO 36CL engines provide the needed weight for proper balance Step 5 Attach the propeller to the engine using the supplied spinner nut Use a piece of bar stock or hex driver to tighten the nut and secure the propeller Hint Install the propeller parallel to the wing when the engine is against compression If the engine stops in flight this will greatly reduce the ch...

Page 17: ...he handle to the control line cables Step 3 Repeat Steps 1 and 2 to connect the control line cables to the leadout wires at the aircraft Hint When disconnecting the control line cables disconnect one connector from the leadout wire at the aircraft and one from the control line cable This will make it easy to connect the cables in their original orientation Connecting them in reverse may result in ...

Page 18: ...he other end of the lines to your handle making sure that you have attached the up line to the up side of the handle and vice versa for the down line When flying always inspect your control line for damage and discard any sets that have broken cables or permanent kinks and bends in them These areas are very weak and the possibility exists that the line will break in flight causing the loss of your...

Page 19: ... WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER S INTENDED USE c Purchaser Remedy Horizon s sole obligation hereunder shall be that Horizon will at its option i repair or ii replace ...

Page 20: ...ould your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50 of the retail purchase cost By submitting the item for repair you are agreeing to payment of the repair without notification Repair estimates are available upon request You must include this request with your repair Non ...

Page 21: ...clude Free Flight fuses or devices that burn producing smoke and are securely attached to the model aircraft during flight Rocket motors up to a G series size may be used provided they remain firmly attached to the model aircraft during flight Model rockets may be flown in accordance with the National Model Rocketry Safety Code however they may not be launched from model aircraft Officially design...

Page 22: ...22 Hangar 9 PT 19 CL Assembly Manual Building and Flying Notes ...

Page 23: ...23 Hangar 9 PT 19 CL Assembly Manual ...

Page 24: ...12851 2008 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 horizonhobby com Hangar9 com ...

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