H&S TWIN MERGER User Manual Download

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Manufactured By

H&S MANUFACTURING CO.,INC.

P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463

MARSHFIELD, WISCONSIN 54449

OPERATOR’S MANUAL

AND

PARTS LIST

WARNING

READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT

UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN
SERIOUS INJURY OR DEATH

HSMFG20208

TWIN MERGER

Summary of Contents for TWIN MERGER

Page 1: ...14 FAX 715 384 5463 MARSHFIELD WISCONSIN 54449 OPERATOR S MANUAL AND PARTS LIST WARNING READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMEN...

Page 2: ...2 Twin Merger Left Pick up Head 30 31 Figure 6 12 Twin Merger Right Pick up Head 32 33 Figure 7 9 12 Twin Merger Pole Circuit Hydraulics 34 35 Figure 8 9 Twin Merger Electric Head Hydraulics 36 37 Fig...

Page 3: ...hatsoever This warranty does not include 1 Any product that has been altered or modified in ways not approved by H S 2 Depreciation or damage caused by normal wear misuse improper or insufficient main...

Page 4: ...ANT Tear on dotted line provide the information requested on the card The H S Warranty is valid only after this card is received and recorded at H S Mfg Co Mail at once No postage is required in the U...

Page 5: ...mportant reminder of valuable information that should be passed on to the customer at the time this Windrow Merger is delivered Check off each item as you explain it to the customer This delivery chec...

Page 6: ...4...

Page 7: ...TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE...

Page 8: ...UTION is used with the safety alert symbol DANGER identifies the most serious hazards Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed...

Page 9: ...7...

Page 10: ...ine becomes clogged or requires servicing disengage the tractor hydraulics Stop the tractor engine remove ignition key and allow all mechanisms to stop before cleaning or working on the machine DO NOT...

Page 11: ...9...

Page 12: ...n to allow for easier turning The three point arms should be taken off the tractor to keep them from hitting the hydraulic shut off valve located at the front of the pole The tractor must be equipped...

Page 13: ...forward into position CAUTION Do not use steel hammer to aid in joining PTO parts Remove weight from lift jack and place in storage position G Connect four hydraulic hoses to the tractor 9 pickups Tw...

Page 14: ...y other year or when the oil becomes discolored 12 PRE OPERATION Continued Plug the joy stick control box cord into the main wiring harness on pole 9 head Attach control box to a convenient place on t...

Page 15: ...to the right left or right and left This can be done by moving the toggle switches on the control box These switches can not be moved from one direction to the other in one continuous motion They are...

Page 16: ...hen operating the merger The transport locks ball valves C for the heads are located at the cylinders that are used to raise and lower the heads These cylinders are located to the inside of the heads...

Page 17: ...heels located at both ends of the heads Pull pins D and rotate gauge wheels until proper adjustment is achieved Proper adjustment will allow teeth to run 1 2 above the ground Excessive tooth wear and...

Page 18: ...lk Right Head Up 2 Orange Left Head In 3 Green Right Head In 4 Purple 12V 5 Red Right Head Down 6 Blue Left Head Down 7 Orange Blk Left Head Out 8 Green Blk Right Head Out 9 Blk White Left Head Up OPT...

Page 19: ...bead forms at the seals indicating the correct amount of lubricant Wipe off excess grease to prevent accumulation of grit around the bearings During normal use oil roller chains daily Optional accele...

Page 20: ...ART NO DESCRIPTION A 3398A 4 Danger Stay Clear of Moving Parts B 31401 3 Danger Stay Clear of Merger C 1494K 4 Warning Do Not Remove Shields D 72203A Warning Help Avoid Injury E H S Patent Numbers F 1...

Page 21: ...DECAL LOCATION Continued 19 K H R S H I A L S B I J C I M P G C N F D E Q P O...

Page 22: ...utlets Hydraulic Hoses Mixed Up With Sort Hydraulic Hoses Correctly And Merger Swing Cylinder Circuit Re Couple To Tractor Remote Outlets Pickup Transport Locks Still Rotate Transport Lock Valves Enga...

Page 23: ...parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located on the front right...

Page 24: ...22...

Page 25: ...rm 14 DF1 Hydraulic Motor 101 2970 WM225 Seal Kit 15 DWM39 Torque Arm ITEM PART NO DESCRIPTION 16 DWM137 Cap Screw Coupler 17 ES7 Hair Pin 18 DWM27 Coupler 19 DWM36 Anti Wrap Guard 20 DWM132 Bearing P...

Page 26: ...FIGURE 2 24...

Page 27: ...Race RG48 Outer Bearing DWM121 Washer Hardened RG103 Hub Cap ITEM PART NO DESCRIPTION DWM164 11Lx15 HD Front Tire 12N24 Wheel Front Rear DWM163 11Lx15 Rear Tire B3 7 8 Slotted Nut B31 5 32 x 1 3 4 Cot...

Page 28: ...FIGURE 3 26...

Page 29: ...late 29 WM187 Bearing Bracket RH 30 DWM10 Left Pick up Lifter ITEM PART NO DESCRIPTION 31 DWM57 Spacer 32 DWM368 Wind Guard Poly 33 BFR69A Hydraulic Cylinder 34 T143 Cylinder Pin 35 16SV136 Washer 36...

Page 30: ...FIGURE 4 28...

Page 31: ...Panel Slot Plate 29 WM186 Bearing Bracket LH 30 DWM9 Right Pick up Lifter ITEM PART NO DESCRIPTION 31 DWM57 Spacer 32 DWM368 Wind Guard Poly 33 BFR69A Hydraulic Cylinder 34 T143 Cylinder Pin 35 16SV1...

Page 32: ...FIGURE 5 30...

Page 33: ...1 2 Bolt Full Thread GR 5 26 SHM23 Spacer PVC ITEM PART NO DESCRIPTION 27 SHM12 Bearing Bracket LH 28 WM180 Side Panel Slot Plate 29 SHM13 Bearing Bracket RH 30 SHM8 Pickup Lifter 31 DWM57 Spacer 32 D...

Page 34: ...FIGURE 6 32...

Page 35: ...1 2 Bolt Full Thread GR 5 26 SHM23 Spacer PVC 27 SHM12 Bearing Bracket LH 28 WM180 Side Panel Slot Plate ITEM PART NO DESCRIPTION 29 SHM13 Bearing Bracket RH 30 SHM8 Pick up Lifter 31 DWM57 Spacer 32...

Page 36: ...FIGURE 7 34...

Page 37: ...se 1 4 x 24 3 8 MP 3 8 MP 6 DWM62 Long Pole Pipe 7 DWM135 Orifice 094 8 BFR122 3 8 UnionAdapter 9 DWM92 Hydraulic Hose 1 4 x 30 3 8 MP 3 8 MP 10 WM141 1 2 Nipple Nut 11 DWM406 3 1 2 x 30 Hydraulic Cyl...

Page 38: ...FIGURE 8 36...

Page 39: ...DWM88 Hydraulic Hose 1 4 x 60 3 8 MP 3 8 MP 16 DWM152 Hydraulic Cylinder 17 DWM89 Hydraulic Hose 1 4 x 78 3 8 MP 3 8 MP 18 DWM381 Hydraulic Hose 1 4 x 90 3 8 MP 6SAE O Ring 90 19 DWM382 Hydraulic Hos...

Page 40: ...FIGURE 9 38...

Page 41: ...3 8 Pipe Coupler 7 DWM63 Hydraulic Line 8 DWM154 Hydraulic Hose 1 4 x 24 3 8 MP 3 8 MP 9 DWM62 Hydraulic Line 10 DWM233 3 8 UnionAdapter 11 BFR122 3 8 Adapter Union 12 DWM110 3 8 Street Elbow w 90 Swi...

Page 42: ...FIGURE 10 40 PUMP SEE FIGURE 18...

Page 43: ...d Hose 1 2 x63 1 2MP 1 2 MP DWM102 Hyd Hose 1 2 x25 1 2 MP 1 2 MP ITEM PART NO DESCRIPTION 31 DWM100 Hyd Hose 1 2 x77 1 2 MP 1 2 MP DWM103 Hyd Hose1 2 X40 1 2 MPX1 2 MP 32 DWM78 Oil Cooler DWM319 Fan...

Page 44: ...2 x 8 HYDRAULIC CYLINDER ITEM PART NO DESCRIPTION 1 23N142A Clevis Cap 2 23N143A Rod Cap 3 23N144 Piston 4 T134A Rod 5 BFR68 Cylinder Tube 6 T186 Tie Rod 7 23N148 Piston Nut 8 23N149 Plug 9 23N150A R...

Page 45: ...0 HYDRAULIC CYLINDER ITEM PART NO DESCRIPTION 1 DWM417 Clevis Cap 2 DWM418 Rod Cap 3 DWM419 Piston 4 DWM420 Rod 5 DWM421 Cylinder Tube 6 DWM422 Tie Rod 7 DWM423 Piston Nut 8 DWM424 Plug 9 DWM425 Rod C...

Page 46: ...N 1 DWM202 Case Weldment 2 DWM203 Rod Weldment 3 BFR330 Head Gland 4 BFR331 Piston 5 BFR332 Jam Nut 6 BFR333 Seal Kit 7 BFR334 Snap Ring 8 DWM152 Complete Cylinder FIGURE 13 H S 9 TWIN MERGER HEAD SHU...

Page 47: ...2 1 2 x 8 HYDRAULIC CYLINDER ITEM PART NO DESCRIPTION 1 T181A Clevis Cap 2 T182A Rod Cap 3 T183 Piston 4 T184A Rod 5 T185 Cylinder Tube 6 T186 Tie Rod 7 23N148 Piston Nut 8 23N149 Plug 9 23N150A Rod...

Page 48: ...FIGURE 15 46...

Page 49: ...IC VALVE BREAKDOWN ITEM PART NO DESCRIPTION 1 DWM389 Close Center Plug 2 DWM390 Solenoid Assembly 3 DWM305 Din Connector 4 DWM391 Seal Kit 5 DWM392 Solenoid Block Pin 6 DWM393 Check Valve Repair Kit D...

Page 50: ...FIGURE 16 48...

Page 51: ...M176 Cord 6 DWM167 Complete Control Box 7 DWM362 SHM16 Main Wiring Harness 8 DWM130 Flood Work Lights 9 DWM129 Yellow Hazard Lights 10 DWM131 Yellow Tail Lights 11 S310 Red Tail Lights 12 S308 Rubber...

Page 52: ...R 4 DWM289 Yoke Shaft 5 4N20 Nylon Repair Kit 6 DWM290 Safety Sign 7 DWM291 Outer Guard 8 DWM292 Inner Guard 9 DWM293 Safety Sign Not Shown 10 DWM294 Yoke Tube Slip Sleeve 11 DWM295 Yoke 12 DWM296 Joi...

Page 53: ...M320 1 2 Flat Washer 13 DWM301 Bolt Metric 14 10WR14 5 Bent Pin 15 DWM310 Hair Pin 16 DWM281 1 2 Socket Head Cap Screw 17 DWM282 3 4 Nut NOTE MEANS NOT SHOWN ITEM PART NO DESCRIPTION 18 DWM283 Pressur...

Page 54: ...or Reverse Bracket 2 DWM446 Valve Complete 3 DWM104 Hydraulic Hose 1 2 X 19 1 2 MP X 1 2 MP 4 DWM445 Wiring Harness 5 DWM454 Union Adapter 6900 8 8 6 DWM457 Valve Base 7 DWM458 Coil 52 FIGURE 19 H S 9...

Page 55: ...t 4 HD174 Knob 5 HD173 Panel Nut 6 DWM455 Strain Relief 7 DWM453 Switch Hesitation 8 16SV235 Switch Boot 9 16SV231 Fuse Holder 10 DWM456 Fuse 15 Amp 11 DWM444 Implement Cord 12 16SV271 Power Cord 13 1...

Page 56: ...FIGURE 21 54...

Page 57: ...9 DWM219 Handle Nut 10 DWM210 Latch Handle 11 DWM217 Latch 12 DWM218 Ready Rod 13 A14 3 8 Nylock Nut 14 DWM209 Mounting Bracket 2 15 X61 50 Connector Link 16 SWM53 50 Roller Chain 57 Pitches 17 X106...

Page 58: ...2 WM347 Collar 3 WM348 Left Arm 4 WM349 Right Arm 5 WM350 Right Bracket 6 WM351 Left Bracket 7 DWM227 Wind Guard Washer 8 F114A Bearing Flange 45 Zerk 9 F115 1 1 4 Bearing F16 1 1 4 Lock Collar 10 F1...

Page 59: ...SERVICE MAINTENANCE RECORD DATE DESCRIPTION NOTES 57...

Page 60: ...SERVICE PARTS NOTES...

Page 61: ...page 9 to identify 9 12 TWIN MERGER SPECIFICATIONS 9 Pickup 12 Pickup 2608 S Hume Ave P O Box 768 Telephone 715 387 3414 FAX 715 384 5463 MARSHFIELD WI 54449 Base Unit Height Transport 7 3 7 3 Base U...

Page 62: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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