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Manufactured By

H&S MANUFACTURING CO.,INC.

P.O. BOX 768  (715) 387-3414 FAX (715) 384-5463

MARSHFIELD, WISCONSIN  54449

WARNING

HSMFG

05

18

Part #78782

Revision #00

Starting Serial #811LW110001

READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.

LW1100

OPERATOR’S MANUAL

Summary of Contents for LW1100

Page 1: ... 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0518 Part 78782 Revision 00 Starting Serial 811LW110001 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH LW1100 OPERATOR S MANUAL ...

Page 2: ...l 7 Safety Information Explanation of Safety Signs 8 Safety Decals 9 10 Safety Information Warning Owner Must Read and Understand 11 12 Cap Screw Torque Values 13 Set Up Assembly 14 Transporting 15 Preparing for Operation 16 Operation 17 22 Service Adjustments 23 24 Optional Equipment 25 Lubrication Guide 26 27 Decal Location 28 32 Troubleshooting 33 35 Parts Notes 36 ...

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Page 5: ...free Hydraulic fluid reservoir is filled to proper level Wheels are properly mounted and wheel nuts are tightly secured Tires are inflated to correct pressure Decals are in place and legible After the LINEWRAP has been completely set up check to be certain it is in correct operating order before delivering to the customer The following is a list of points to inspect Check off each item as you have...

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Page 7: ...on was made Explain to the customer all the safety precautions they must exercise when operating this unit Explain the recommended settings for different types of bales Explain to customer that regular lubrication is required for proper operation and long life of machine Show customer the lubrication section of Owner s Manual Give the customer Owner s Manual and make sure they read and understand ...

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Page 9: ...NEVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE SAFETY INFORMATION H S MANUFACTURING CO INC ...

Page 10: ...FORMATION OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km h 20 m p h Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum transp...

Page 11: ...SAFETY INFORMATION 9 ...

Page 12: ...SAFETY INFORMATION 10 ...

Page 13: ...HE MACHINE Stop the machine remove key and allow all mechanisms to stop before cleaning working or adjusting on machine BE SURE to read and understand engine owner operator manual supplied with this machine PRIOR TO starting engine check to make sure all guards are in place and all persons are clear of the machine DO NOT attempt to perform maintenance or repair with engine running ALWAYS shut engi...

Page 14: ...ue to run If the optional remote handset is used the emergency stop may be activated by pressing the emergency stop button in either the Automatic or Remote Modes SAFETY INFORMATION IF THE EMERGENCY STOP IS TRIPPED DURING WRAPPING CYCLE THE UNIT MUST BE SWITCHED TO MANUAL OPERATION ON THE CONTROL PANEL PRESS THE START RESET SWITCH THEN PRESS AND HOLD THE MANUAL PUSHER AND HOOP SWITCHES TO BEGIN WR...

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Page 16: ...all bolts are tightened 2 Attach the wheels with tires using the lug nuts furnished and torque the mounting hardware to 80 ft lbs of torque Check wheel bolts periodically thereafter 3 Check tires and inflate to the recommended pressure 11L x 15 to 36 pounds 4 Check the hydraulic oil level of the reservoir tank Fill to the full level if needed See Lubrication Chapter in This Manual 5 Lubricate the ...

Page 17: ...towing farm equipment on public highways Never tow the LINEWRAP on a public highway at a speed greater than 20 m p h 32 kph REFLECTORS Decals are on the Linewrap for safety an SMV bracket red and amber reflective safety decals Refer to the Decal Placement Chapter for location ...

Page 18: ...lve to the straight or on position this will release the wheel brake Raise the tail ramp replace lock bar and close the tail ramp hydraulic locking valve 9 Activate the Start Reset switch on the control box by pushing up and releasing This switch must always be activated before any functions of the control box will operate 10 Place the Mode switch in the manual position and operate the functions o...

Page 19: ...plastic film PLACING WRAPPER IN POSITION If possible place the LINEWRAP in a north south facing direction This will allow minimal freezing to the bales in the winter as the sun works from east to west After placing in position shorten the tongue into the steering position by lifting the spring loaded telescoping lock pin and sliding the telescoping tongue in Once the tongue has been retracted the ...

Page 20: ...ising them The automatic start bar must be moved to the up position for square bales as shown below Lift start bar and slide to your right and rest on the higher section of the bracket Remove hair pin from end hole and place in second hole from the end of the rod This will secure start bar in the up position Start bar is now in position to be activated by square bale when placed on the riser in th...

Page 21: ...been activated IF THE EMERGENCY STOP IS TRIPPED DURING WRAPPING CYCLE THE UNIT MUST BE SWITCHED TO MANUAL OPERATION ON THE CONTROL PANEL PRESS THE START RESET SWITCH THEN PRESS AND HOLD THE MANUAL PUSHER AND HOOP SWITCHES TO BEGIN WRAPPING AGAIN WHILE HOLDING SWITCHES SELECT THE DESIRED MODE AUTOMATIC OR REMOTE ON THE CONTROL BOX TO CONTINUE NORMAL OPERATION BALE ADJUSTMENT SWITCHES Adjust the hoo...

Page 22: ... removal Hoop Speed Control 9 Place a bale on the table engage the manual push forward switch and hold to push the bale into the wrapper DO NOT ENGAGE THE HOOP TO WRAP THE BALE 10 Continue this operation until there are 4 bales pushed through the LINEWRAP without being wrapped This will create a pressure backstop to ensure that there are no air pockets between the wrapped bales 11 Place an end cap...

Page 23: ... pusher forward switch until there is sufficient room to place another bale on the machine 3 Release both switches at this time 4 Engage and hold the pusher reverse switch until the pusher returns to its home position 5 Repeat the above process to continue wrapping NOTE When there are enough wrapped bales on the ground to provide a stable row to push against pick up the unwrapped bales that were p...

Page 24: ... connect the tail ramp lock bar for transport 5 Shut the engine off The machine is now ready for transport 6 Inspect the row for any holes that may have been made If holes are present seal with duct tape OPERATION BALE PUSH OFF 1 Remove the 2 pins and clips for the last bale push off fold out mechanism to the locked position and replace the pins and clips 2 Start engine and push the Start Reset sw...

Page 25: ... for looseness or corrosion Tighten and or seal as necessary Display The system is designed with an integrated 4 Character Alphanumeric red LED Intelligent Display located just center inside control box This display serves two functions 1 The display will show the number of bales the Linewrap has wrapped The counter can not be reset 2 The display will show diagnostic information for troubleshootin...

Page 26: ...nt addresses identities for each transmitter and receiver In many cases both transmitters and receivers are matched at the factory If matching is required 1 Remove the receiver cover 2 Apply power to the receiver 3 Place the jumper that is stored in the receiver across the address code jumper inside Both the green and red lights will toggle inside the receiver 4 Press the Power button for 10 secon...

Page 27: ...rocess in the automatic mode By deactivating the start bar the operator may set a bale on the machine without activating the wrapping process ELECTRIC OVER HYDRAULIC STEER CONTROL The optional Electric Over Hydraulic Control can easily be installed to allow the operator to steer the LINEWRAP from the tractor or skid steer To operate simply push the right or left button on the hand held activator T...

Page 28: ...ht drag is felt when wheel is turned Back nut off and insert cotter pin into first hole that you see as you back the nut off bend cotter pin over and re install cap OIL RESERVOIR Check the hydraulic oil level in the reservoir regularly The level of the 20W hydraulic oil should be maintained above the half mark on the sight gauge located on the hydraulic oil reservoir The filter in the hydraulic ta...

Page 29: ... Pole Pivot Center Pivot GREASE FITTINGS There are numerous grease fittings on the LINEWRAP If lubricated properly and often enough it will prolong the life of your rake Grease daily during normal use and before and after storage and after power washing Use a good grade of high quality grease Make sure that grease comes out around the shaft on sleeve type bearings Wipe off excessive grease to prev...

Page 30: ... 32597A 1 32597B 3 32597C 5 32597D 2 32597E 2 41097A 1 54033 1 55907 1 58654 1 72203A 1 81910 2 1202177 4 DCAMB 2 DCRED 2 LW112901 1 093020 13 DESCRIPTION Patent Number Warning Emergency Stop Function Front Decal RH Side Decal LH Side Decal Warning Stay Clear of Leaks Pusher Stop Electric Switches Decal Charge Battery Before Use Warning Do Not Operate Danger Stay Clear Danger Shut Engine Off Warni...

Page 31: ... 29 DECAL LOCATION 32597E 1202177 77423 32597D 1202177 77421 093020 21797A 78799 55907 ...

Page 32: ...DECAL LOCATION 30 32597C 81910 32597D 093020 32597D 32597C 32597B 5896C 32597C 32597B DCRED 093020 093020 093020 ...

Page 33: ...DECAL LOCATION 31 32597E 32597E 11599 72203A 21797A 55907 11599 78798 78799 32597A 11599 311 5896C 32597C 11599 5896C 32597C 093020 In OP Manual Tube 41097A 31500 093020 ...

Page 34: ...DECAL LOCATION 32 12797B 1297A 58654 DCAMB 1202177 8491 LW112901 1202177 DCAMB 32597C 54033 093020 ...

Page 35: ...ll For other starting problems refer to engine manufacturers owners manual MACHINE DOESN T WRAP IN REMOTE MANUAL OR AUTOMATIC MODES 1 Press the start reset button 2 Insure wiring harness is properly connected to control box 3 Insure wiring harness is properly connected to the engine MACHINE DOESN T WRAP IN THE AUTOMATIC MODE 1 Press the start reset button 2 Make sure pusher is in the home position...

Page 36: ...s of the bale count and outputs to the machine operator If there are active error codes they will be displayed For additional information on error codes refer to the STATUS DISPLAY ERROR CODE CHART of this manual If there is no active error the bale count will be displayed Below is an example of how to read the counter in the control box 1 Open the control panel door by removing the 2 screws 2 Tur...

Page 37: ...nction s coil Check display for system status Check vehicle s hydraulic system Check vehicle s electrical system Loose connection at the function switch Loose connector at the valve coil Check display for system status PROBLEM SOLUTION CHART TROUBLESHOOTING No operation of all functions when a function switch is activated Certain functions do not work Function operates intermittently STATUS DISPLA...

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Page 40: ...H S MFG H S MFG H S MFG H S MFG H S MFG CO CO CO CO CO products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF QU U U U UALITY ALITY ALITY ALITY ALITY ...

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