background image

Loadmaster

Loadmaster

 2X 

 2X 

9230

9230

M

M

A

A

N

N

U

U

A

A

LL

O

O

PP

EE

R

R

A

A

TT

O

O

R

R

SS

 

Part#94047      

Rev. #00 

   HSMFG0922

 

Part#94047      

Rev. #00 

   HSMFG0922

READ  AND  UNDERSTAND  THIS  MANUAL  BEFORE     

READ  AND  UNDERSTAND  THIS  MANUAL  BEFORE     

OPERATING THIS EQUIPMENT. UNSAFE OPERATION 

OPERATING THIS EQUIPMENT. UNSAFE OPERATION 

OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT 

OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT 

IN SERIOUS INJURY OR DEATH.

IN SERIOUS INJURY OR DEATH.

WARNING

WARNING

Starting Serial #321HDB3001

Starting Serial #321HDB3001

Summary of Contents for LOADMASTER 2X

Page 1: ...UNDERSTAND THIS MANUAL BEFORE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH IN SERIOUS INJURY OR DEATH WARNING WARNING Starting Serial 321HDB3001 Starting Serial 321HDB3001 ...

Page 2: ...y Signs 10 Safety Decals 11 Warning Owner Must Read and Understand 12 Cap Screw Torque Values 13 Hydraulic Fitting Torque Specifications 14 15 Set Up Assembly 16 Preparing for Operation 17 Transporting 17 Operation 18 Service 18 Storage 19 Optional Equipment 20 Lubrication Guide 20 23 Decal Location Identification 24 28 Troubleshooting 29 Service Notes 30 CONTENTS ...

Page 3: ...m the date of delivery of the product to the original purchaser or the first day of service whichever comes first by an authorized H S dealer For commercial custom for hire or rental application warranty is limited to 6 months from the date of delivery to the original purchaser or the first day in service whichever is earlier This warranty does not include 1 Any product that has been altered or mo...

Page 4: ...g way to do everything Please do not assume that you know how to operate and maintain your Machine before reading this manual carefully Keep this manual available for ready reference We are very appreciative of your patronage H S reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactur...

Page 5: ...__________________________________ Serial Number __________________________________________________ You have received the Operator s Manual for this product Yes _____ No _____ Interested in receiving the H S E mail Newsletter Yes ____ No _____ Dealer Name ___________________________________________________ Street Address _________________________________________________ City ______________________...

Page 6: ... 4 Intentionally Left Blank ...

Page 7: ...ctions in this manual Wheel nuts are torqued to listed specification and all other fasteners are tightly secured All bolts and fasteners are tight All shields and guards are in place and fastened All grease fittings have been lubricated Hoses and fittings are properly attached and there are no visible leaks All cylinder mechanisms are operating trouble free Decals are in place and legible AFTER CO...

Page 8: ... 6 Intentionally Left Blank ...

Page 9: ...ar lubrication is required for proper operation and long life of the machine Show customer the lubrication section of Owner s Manual Give the customer Operator s Manual and make sure they read and understand all operating and service instructions Have customer sign a completed Warranty Registration and mail it promptly Date Delivered __________________________________ Dealer s Name _______________...

Page 10: ... 8 Intentionally Left Blank ...

Page 11: ...NEVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE H S MANUFACTURING CO INC SAFETY INFORMATION ...

Page 12: ...procedures Keep signs in good condition Immediately replace any missing or damaged signs OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km h 20 mph Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed th...

Page 13: ... 11 SAFETY INFORMATION ...

Page 14: ...ne STAY CLEAR of rear of the 2X at all times DO NOT clean adjust or lubricate the machine when any part is in operation BE SURE the machine is clear of people tools and any other objects before engaging hydraulics NEVER operate the 2X until all guards and safety shields are secured in place STAY CLEAR of hydraulic lines they may be under extreme pressure or heat CAUTION Beware of low electrical wi...

Page 15: ... Dry Ft Lbs Lube Ft Lbs Inch Lbs Inch Lbs Inch Lbs Inch Lbs 1 4 20 1 4 28 5 5 6 3 4 2 4 7 8 10 6 3 7 2 12 14 9 10 75 2 94 0 78 8 99 0 61 5 77 0 68 6 87 0 5 16 20 5 16 28 11 12 8 9 17 19 13 14 24 27 18 20 132 142 138 147 107 116 123 131 3 8 16 3 8 24 20 23 15 17 30 35 23 25 45 50 35 35 236 259 247 271 192 212 219 240 7 16 14 7 16 20 32 36 24 27 50 55 35 40 70 80 50 60 376 400 393 418 317 327 349 37...

Page 16: ... 14 HYDRAULIC FITTING TORQUE SPECIFICATIONS ...

Page 17: ... 15 HYDRAULIC FITTING TORQUE SPECIFICATIONS ...

Page 18: ...on for fatigue cracks loose hardware etc before connecting the tongue of the wagon to the towing vehicle Do not use an inadequate pin which may bend or break under severe conditions Attach the H S safety chain Pro vide only enough slack for turning Clean all hydraulic couplings and connect them to the trac tor or towing vehicle GPM s required to operate the 2X 35 Tractor hydraulic reservoir capaci...

Page 19: ... vehicle KNOW YOUR WEIGHT Do not pull a machine that has brakes at more than 4 5 times the weight of the towing vehicle Always use the supplied safety chain Provide only enough slack in the chain to permit turning Do not use the safety chain for towing without a pin Inspect the chain for damage and replace if necessary ASABE Standards state that while transporting any equipment that does not have ...

Page 20: ...t cylinders to return the boxes to the transport position 6 The entire dumping cycle should take approximately two to three minutes depending on hydraulic supply output CAUTION Never move the wagon when the box is raised This will cause extreme stress on the structural members and may cause failure SERVICE TRACKS Note Check the track alignment daily or every 10 hours of road operation for proper t...

Page 21: ...bricate the 2X at all points shown in the Lubrica tion Section of this manual Store the 2X inside if possible STARTING NEXT SEASON Take the time to read this Operator s Manual to refresh yourself with the safety information and the operating instruc tions This time spent could prevent any injury to your self and also prevent damage to the machine Clean off any dirt or grease that may have accumu l...

Page 22: ...IMPORTANT Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components valves cylinders hoses etc Grease Zerks Grease as needed during normal use Also grease before after storage and after power washing Use a high quality grease Listed are the location and quantity of zerks HDBODE40 EXTENSION KIT Dumping Lip Extension w Front Rear Flares for...

Page 23: ... 21 LUBRICATION GUIDE Cylinder Pin 1 Upper Rollers 2 Cylinder Pin 2 Cylinder Pin 1 ...

Page 24: ...xtension Roller 1 Remote Zerks Box Pivots 7 Slide Extension Roller 1 R H Front Box R H Rear Box Slide Extension Roller 1 Remote Zerks Box Pivots 7 Slide Extension Roller 1 Upper Rollers 2 Remote Zerks Box Pivots 7 Hitch Pivot Pin 1 ...

Page 25: ... 23 LUBRICATION GUIDE L H Front Box L H Rear Box Cylinder Pin 1 Cylinder Pin 1 Hitch Pivot Pin 1 Cylinder Pins 2 ...

Page 26: ...ent Decal 1494P 2 Danger Maintain Safe Clearance from Electrical Power Lines 1495A 1 Warning Runaway Breakaway 11599 7 Warning Do not go near leaks 51010 26 Pinch Point 54034 1 Made In U S A 72203A 1 Warning Help Avoid Injury 82602 1 Warning Crushing Hazard 84044 1 FEMA Decal 84045 1 H S Since 1967 Decal 89078 2 Danger Overhead Lift Hazard 89080 10 Warning Tipping Hazard Machine Damage 89081 1 Cau...

Page 27: ... 25 DECAL LOCATION 89078 51010 106417 311 84045 51010 89080 1495A 54034 84044 72203A 1494P 093020 11599 51010 106417 91604 11599 093020 11599 093020 093020 89081 82602 ...

Page 28: ... 26 DECAL LOCATION 093020 89080 89080 DCAMB DCAMB 093020 093020 R H Front Box R H Rear Box DCAMB DCAMB DCAMB 89080 093020 093020 51010 51010 DCAMB 51010 89080 51010 51010 DCAMB DCAMB ...

Page 29: ...CAL LOCATION 093020 L H Front Box L H Rear Box 093020 89080 DCAMB DCAMB DCAMB DCAMB 51010 51010 51010 093020 89080 DCAMB 89080 89080 51010 51010 51010 DCAMB DCAMB DCAMB 093020 093020 51010 093020 106417 51010 ...

Page 30: ... 28 DECAL LOCATION 1494P JD5922 DCRED 093020 11599 89078 51010 51010 106417 106417 JD5922 DCRED 89080 51010 11599 11599 51010 093020 ...

Page 31: ...m pressure Replace worn hydraulic pump on tractor Trace hydraulic circuit and connect so front and rear lift cylinders lift in series the dump cylinders are plumbed in parallel Box will not dump properly Box dumped on side hill Dump box on level surface Box chatters when raising or lowering or will not raise to full height Air in hydraulic system Oil level low Insufficient reservoir capacity Actua...

Page 32: ... 30 SERVICE NOTES ...

Page 33: ......

Page 34: ...Manufactured by H S MANUFACTURING CO INC 2608 S HUME AVE MARSHFIELD WI 54449 715 387 3414 hsmfgco com H S MFG CO products approved for the FEMA SEAL OF QUALITY ...

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