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TROUBLESHOOTING

WARNING:

MAKE SURE THE TRACTOR IS SHUT OFF AND THE TRAILER CANNOT MOVE BEFORE 

SERVICING THE 

Top Dog

. MAINTENANCE AND REPAIR SERVICE WORK MUST BE 

PERFORMED BY A QUALIFIED SERVICE PERSON ONLY.

TROUBLE 

  CAUSE    REMEDY

Load will not move   

Truck PTO not engaged 

 

Engage truck PTO

 

 

 

 

Hydraulic couplers between    

Check hydraulic couplers to make 

    truck 

and 

Top Dog

 are not    

sure they are connected. Replace 

 

 

 

 

connected or faulty   

 

if faulty couplers are found

 

 

 

 

Insufficient hydraulic flow and  

Check flow and pressure in truck.

    or 

pressure 

   Should 

have 

minimum 

35 

G.P.M 

         and 

2900 

PSI

 

 

 

 

Final drive chain off or broken 

Replace or repair final drive chain

 

 

 

 

Drive motor faulty or worn out 

Repair or replace faulty drive   

 

         motor

 

 

 

 

Key sheared on motor drive   

Replace sheared key on motor  

 

   

    Final 

drive 

sprockets 

broken 

 Replace 

sprockets

Top hinge door will not  

Feed left in door opening 

 

Clean feed out of door opening

latch 

   

 

 

 

 

Door bent or sprung   

 

Straighten or replace rear door

 

 

 

 

Top hinge pins binding 

 

Lubricate top hinge pins

Barn doors will not close 

Feed left in door opening 

 

Clean feed out of door opening

 

 

 

 

Door bent or sprung   

 

Straighten or replace rear door

 

 

 

 

Door hinge pins binding 

 

Lubricate door hinge pins

Summary of Contents for 1236

Page 1: ...ND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SER...

Page 2: ...ert Symbol 9 Explanation of Safety Signs 10 Safety Decals 11 Safety Information Warning Owner Must Read and Understand 12 Cap Screw Torque Values 13 Set Up Assembly 14 Preparing for Operation 15 Trans...

Page 3: ...the original purchaser of the product is terminated upon any subsequent transfer or sale from or by the original purchaser and extends no third party benefits or rights whatsoever The warranty term f...

Page 4: ...NT Congratulations on your selection of an H S product Your new H S product has been manufactured of the finest quality materials and components The performance you receive from your machine is largel...

Page 5: ..._______________________________ Serial Number __________________________________________________ You have received the operator s manual for this product Yes _____ No _____ Interested in receiving the...

Page 6: ...4 Intentionally Left Blank...

Page 7: ...olts and fasteners are tight All shields and guards are in place and fastened All grease fittings have been lubricated Both final drive assemblies are at proper gear lube level in site glass See Lubri...

Page 8: ...6 Intentionally Left Blank...

Page 9: ...ion is required for proper operation and long life of the machine Show customer the lubrication section of Owner s Manual Give the customer Operator s Manual and make sure they read and understand all...

Page 10: ...8 Intentionally Left Blank...

Page 11: ...EVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVEN...

Page 12: ...ARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards Safety signs with signal word DANGER or WARNING are typically near specific hazards General precaution...

Page 13: ...11 SAFETY INFORMATION...

Page 14: ...r source DO NOT step up on machine at any time DO NOT leave truck cab when box is in operation DO NOT allow minors to operate or be near machine STAY CLEAR of rear of the Top Dog at all times DO NOT c...

Page 15: ...13...

Page 16: ...ts rated capacity 3 Check the tires for proper air pressure Refer to the manufacturer s recommended PSI rating 4 Lubricate the Top Dog completely See Lubrication Chapter in this manual 5 Check all tai...

Page 17: ...hanism for several minutes This will serve as a break in and as a check that all parts are assembled and lubricated properly Successful operation will be achieved by periodic adjustments and experienc...

Page 18: ...ading bales etc the valve handle must be positioned pulled to unload in which case it stays in the detent If bales are being loaded into the Top Dog the lever must be pushed and held to run the main a...

Page 19: ...f the rear doors These latches lock in the main apron chain of the rear drive shaft to hold doors closed when loading When the hydraulics are activated the main aprons turn and the latches flip to ope...

Page 20: ...s Aprons are properly adjusted when two cross slats or about three feet of chain lift off the chain return slides from the front of the box Maintain this when operating the box FRONT FOLD DOWN All Top...

Page 21: ...ft rear side of the box The flow of material can also be controlled by the gate control of the hopper TIRE WHEEL PACKAGES There are many different tire wheel packages available Follow the tire manufac...

Page 22: ...performed on hydraulic components valves cylinders hoses etc Grease Zerks Grease daily during normal use and before and after storage and after power washing Use a good grade of high quality grease L...

Page 23: ...Area Barn Doors Only 3304B 2 Danger Stay Clear of Rear Door Top Pivot Door Only 8035 4 2 x 12 White DOT Strips 8039 1 Webb Wheel Torque Specs Decal 8040 1 Hutch Torque Requirement Decal 8487 1 Top Dog...

Page 24: ...L LOCATION 1494C 1494C 1494C BSSTMS20 N A 1236 88502 1240 8488 11599 1494C 1494P Decal used only when a Tarp is installed 1494C 1494P Decal used only when a Tarp is installed BSSTMS20 093020 BSSTMS20...

Page 25: ...23 BSSTMS20 54034 DECAL LOCATION 1494C 1494C 1494C 1494C BBSTMS20 BBSTMS20 BBSTMS20 8039 8040 BBSTMS20 8487 N A 1236 78827 1240 84045 1494P Decal used only when a Tarp is installed...

Page 26: ...24 093020 11599 1494K 1494K 311 72203A 84044 DECAL LOCATION 8653 11599 1494C 93719 Decal is only used on boxes equipped with a reversing valve 1494P Decal used only when a Tarp is installed...

Page 27: ...25 DECAL LOCATION 3304B Top Pivot Door 66255 3304B BBSTMS19 8035 8653 8035 Jack 093020...

Page 28: ...26 BBSTMS19 66256 66258 73004 Grain Hopper 1906E 66257 093020 093020 DECAL LOCATION Barn Doors 3304A 3304A 3304B BBSTMS19 8653 3304B 8035 8035 093020 093020 093020 093020 093020 093020 66255...

Page 29: ...flow and pressure in truck or pressure Should have minimum 35 G P M and 2900 PSI Final drive chain off or broken Replace or repair final drive chain Drive motor faulty or worn out Repair or replace fa...

Page 30: ...28 SERVICE NOTES...

Page 31: ......

Page 32: ...Manufactured by H S MANUFACTURING CO INC 2608 S HUME AVE MARSHFIELD WI 54449 715 387 3414 hsmfgco com H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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