Handicare You-Q Luca XL Service Manual Download | Manualshive

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Service Manual

Luca XL

V2.0 from Jan. 1st 2015

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Summary of Contents for You-Q Luca XL

Page 1: ...Service Manual Luca XL V2 0 from Jan 1st 2015...

Page 2: ...and modifications The information provided is valid for the product in its standard version Handicare BV cannot be held liable for possible damage resulting from specifications of the product deviatin...

Page 3: ...ion 16 5 2 3 Replace the carbon brushes 17 5 2 4 Replace a drive motor 17 5 2 5 Install a motor arm 18 5 2 6 Replace a drive wheel 18 5 2 7 Replace the castor wheel on the frontside 19 5 2 8 Replace a...

Page 4: ...e seating system Spare parts manual for information about the spare parts and their ordering numbers Supplier documentation for the electronics for detailed information about changing settings and doi...

Page 5: ...ption in the relevant language dimensions if applicable Please use e mail or fax to send your orders to your supplier Remarks Parts that do not have a position number cannot be ordered separately Such...

Page 6: ...sed Product the electric wheelchair manufactured Handicare BV User the person who actually uses the product Customer the person who obtains the product from Handicare BV Dealer the person company who...

Page 7: ...proper maintenance the Customer shall save Handicare BV harmless from and against any claims by Users or other third parties for defects resulting due to improper or careless use of the Product or the...

Page 8: ...uct in a private capacity provided that such damage is the direct result of a defect in the Product 2 Handicare BV shall indemnify for damage as referred to in article 1 up to the sum covered by its s...

Page 9: ...r such as the seat the back and the armrest can become hot if they have been exposed to full sunlight for too long This may cause burns or allergic reactions to the skin Programming Programming should...

Page 10: ...E TYP You Q Luca Qlass YEAR JAAR JAHR 2015 USAGE INDOOR OUTDOOR GEBRUIKSGEBIED BINNEN BUITEN GEBRAUCHSGEBIET INNERHALB AUSSERHALB MAX LOAD MAXBELASTB ZUL GESAMTGEW 160 KG 6002342 A Handicare BV Vossen...

Page 11: ...the user Wheelchair and upholstery Clean Weekly by the user Electrical system Inspection Twice a year every 6 months Batteries Inspection Twice a year every 6 months Drive Inspection Twice a year eve...

Page 12: ...er Phillips head Rubber mallet Pair of wire cutters Circlip pliers Waterpump pliers Open ended spanner sizes 10 13 17 19 Ring spanner sizes 10 13 17 19 Torque wrench up to 60 Nm with sockets sizes 10...

Page 13: ...izard USB set dealer DWIZ KIT DWD DLR U x x x 9003295 PGDT R Net programmer OEM D50611 x 6000614 GDT VR2 PC Programmer B set D50145 x Universal meter voltage and resistance x x x x x 4 4 Torque table...

Page 14: ...pairs to the wheelchair WARNING Only do maintenance on an empty wheelchair 1 Switch off the wheelchair via the button on the controller 2 Set both freewheel switches in Drive mode 3 Remove the wing bo...

Page 15: ...e rear bridge B A B A WARNING After repairing reprogramming or replacing parts always check the functionality of the entire wheelchair Pay special attention to safety features such as slowdown driving...

Page 16: ...e motor arm 5 Hold the motor arm D in position and carefully slide it outward 6 Take the motor cable out of the carrier E E C B A F D A number of parts are now accessible for repairs See the applicabl...

Page 17: ...e washer C 3 Remove screw B 4 Remove the drive wheel D from the motor axle Make sure that you do not loose the key H 5 Remove the mudguard F for easy access C B A D E F G H C 6 Remove the old drive mo...

Page 18: ...Fasten the motor arm to the carrier frame Use some Loctite 648 to secure the screw B 5 Connect the motor cable to the interconnection of the power module E E C B A F D 5 2 6 Replace a drive wheel Prep...

Page 19: ...the castor fork C 4 Install the new castor wheel Use a new lock nut A C B 5 2 8 Replace a castor wheel on the rear bridge Preparation See section 5 1 Procedure 1 Lift the wheelchair until the wheels a...

Page 20: ...n the carrier frame Use some Loctite 648 to secure the screw B C D A B 5 2 10 Replace a castor fork at the rear bridge Preparation See section 5 1 Procedure 1 Lift the wheelchair until the wheels are...

Page 21: ...and module schemes in section 8 6 Tighten the battery straps and make sure that the power cables are properly placed underneath the battery straps WARNING Make sure that the battery straps are tight...

Page 22: ...ough free cable length to let the actuator reach its full length 7 Check the functionality of the actuator A D A C B C 5 3 2 Replace the motor of the backrest recline Preparation See section 5 1 Proce...

Page 23: ...e actuator cable 4 Remove the screws A washers B and nuts C at both ends of the actuator D 5 WARNING Make sure that the tilted seat is supported safely Remove the old actuator 6 Put the new actuator i...

Page 24: ...remote control 6 2 Replace the power module R Net The driving program of the R Net controller systems is stored in the power module 1 Make a backup of the driving program from the power module Use a l...

Page 25: ...or the wheelchair in general the other tables show information about troubleshooting for the available controls systems NOTICE If the problem is not solved with the help of the solutions in the tables...

Page 26: ...s and restore if needed Battery voltage too low Measure battery voltage and charge batteries Battery defect Measure battery voltage Voltage below 10 V can indicate that one battery is defect Replace b...

Page 27: ...rectly or is not functioning properly Controllers switch to SystemSlowDown mode Check Gyro cabling and or replace Gyro module Wheelchair only drives well for a short period of time Current limit is se...

Page 28: ...or worn frame parts Check height of carrier left and right User weight is not in the center of the wheelchair Check position of user see if position can be improved If not possible use veer compensati...

Page 29: ...t status when actuator is operated Actuator has a short circuit that becomes active when the actuator is operated Replace actuator Actuator inhibit is active Check program to see what actuator inhibit...

Page 30: ...iring diagrams for correct connections Lighting settings not correctly set in program Check programming and make corrections if needed Wheelchair moves turns very slowly and seems to be lacking power...

Page 31: ...the batteries before you change any cables fuses and or modules This way the power is disconnected from the wheelchair NOTICE For more detailed information about R Net Controllers specific manuals can...

Page 32: ...vercharging of the batteries or bad connections between the batteries and the control system Check the condition of the batteries and check the connections to the control system If this does not solve...

Page 33: ...does not solve the error the joystick module may be defect Memory Error This is a non specific memory error which can be caused by any of the modules within the system Check all cables and connection...

Page 34: ...e control system detects that a charger is connected to Inhibit 1 or to in Inhibit 3 The Battery charger screen is shown during charger connection An entry is made in the system log each time this occ...

Page 35: ...ry Motor connections Drive only JSM 9002484 1 5 m R Net 1 6002134 6002135 Luca XL only R Net Tilt45 Recline Legrests Lift Lights can be optional Luca XL only 9002482 2 m FWD RWD 9002480 1 m ext RWD ON...

Page 36: ...Version history Version Release date Changes V0 1 Oct 8th 2014 Draft 1 V0 2 Oct 10th 2014 Draft 2 V1 0 Oct 10th 2014 Final V2 0 Jan 1st 2015 New company name Version history 36 Service manual Luca XL...

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