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Handicare IBIS XC, Service Manual

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Handicare IBIS XC Service Manual Download Page 67

 

Parts lists

 

Version 2008v2 

 

 

67 

•

 

035 Battery pack 

 

3

9

12

1

2

4

7

5

6

5

1

2

2

1

8

10

11

 

 

Pos 

Article number 

Units 

Description 

Price p/p 2008 

1 

00000.4036 

8 

Cyl cap screw M5X12 

€ 0,20  

2 

00000.2101 

8 

Washer flat 3XD M5 

€ 0,20  

3 

9001019 

1 

Power pack mounting plate right 

€ 31,00  

4 

9001015 

1 

Power pack mounting plate left 

€ 31,00  

5 

00000.2003 

2 

Washer flat M8  

€ 0,20  

6 

00000.1702 

2 

Lock nut M8  

€ 0,30  

7 

00000.4312 

1 

Hex bolt M8X16 

€ 0,20  

8 

7648 

2 

P-clip 11/16 

€ 0,30  

9 

1003444 

1 

Power support battery pack 

€ 1.584,00  

10 

00000.4113 

2 

Hex bolt M8X35 

€ 0,30  

11 

00000.1700 

2 

Lock nut M5  

€ 0,20  

12 

1003710 

2 

P-clip 7/8 

€ 1,60  

 

 

 

 

  

- 

1002358 

1 

Charger Power Support 

€ 282,00  

 

Summary of Contents for IBIS XC

Page 1: ...SERVICEMANUAL IBIS X SERIES...

Page 2: ...erves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications...

Page 3: ...Power Support option 12 1 4 10 Replacing the controller of the Ibis XC Power Support option 13 1 5 Replacement and repair activities for the Ibis XP 13 1 5 1 Replacing the driven wheel 13 1 5 2 Repair...

Page 4: ...ion plate See Identification of the product Service and technical support For information concerning specific settings maintenance or repair works please contact your dealer He is always prepared to h...

Page 5: ...ning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty...

Page 6: ...the direct result of a fault in the Product 2 Handicare accepts no other or further liability than delineated under 1 In particular Handicare accepts no liability for consequential damage in any form...

Page 7: ...ries dry fit are entirely sealed and maintenance free The connection diagram for the batteries is provided on a sticker inside the battery tray Make sure that the batteries are always well charged Do...

Page 8: ...ening in the rim Carefully place the tyre around the rim Add a little air to the inner tube in order to position it comfortably around the rim Pull the tyre onto the rim as far as possible Allow all a...

Page 9: ...d with pressure brakes on the rear wheels which the user can operate by hand Proper functioning of the brakes is essential That s why the brakes have to be properly adjusted replaced in time Adjust th...

Page 10: ...d Replace the rear wheel as follows Support the wheelchair in such a way that the wheel is elevated Remove locking nut A with a 17 mm box spanner Pull wheel B off the axle C Remove the tyres see Repai...

Page 11: ...ner tube see technical data Remove the support from under the wheelchair The wheelchair is ready for use 1 4 6 Replacing the tyre of the rear wheel When replacing a tyre of a rear wheel the wheel shou...

Page 12: ...ped with drum brakes on the rear wheels which can be either operated by hand by the user or with the foot by the person pushing the wheelchair Proper functioning of the brakes is essential That s why...

Page 13: ...such a way that the wheel is elevated Loosen cross head screw A Remove protective cover B Loosen hexagonal bolt C with a 17 mm box spanner Pull wheel D off the axle E Fit a new wheel in the reverse or...

Page 14: ...s Step 1 See 1 5 4 step 1 Step 2 Release battery strap A Disconnect the cables from batteries B by unscrewing the bolts from the battery terminals C with a 10 mm open ended or ring spanner Remove the...

Page 15: ...ntroller in the reverse order 1 6 Replacing the swivel castor For the proper functioning of the wheelchair it is very important that the wheels are kept in order The following parts can be replaced Wh...

Page 16: ...leaning Removing dry dirt Upholstery metal parts and frame parts can usually be cleaned easily with a dry soft cloth Removing mud and or other wet dirt Parts that are soiled with wet dirt can best be...

Page 17: ...sideways 15 Range ISO 7176 33 Ah c5 batteries 25 km Range ISO 7176 40 Ah c5 batteries 31 km Dynamic stability on slopes FWD 6 Dynamic stability on slopes RWD 14 Climbing capacity for obstacles FWD 70...

Page 18: ...Speed 30 30 30 Turning Acceleration 20 20 10 Turning Deceleration 60 60 40 Tremor Damping 40 40 40 Load Compensation mOhm 80 80 80 Maximum Load Compensation mOhm 400 400 400 Active Stability Profile P...

Page 19: ...me s 10 Stall Timeout s 15 Spring Compensation Off Motor swap Yes Left Motor Invert Yes Right Motor Invert Yes Enable Soft Start Yes Maximum Motor Volts V 26 Motor Short circuit Test Yes DCI Options D...

Page 20: ...g Speed 30 30 20 Turning Acceleration 20 20 10 Turning Deceleration 60 60 40 Tremor Damping 40 40 40 Load Compensation mOhm 80 80 80 Maximum Load Compensation mOhm 400 400 400 Active Stability Profile...

Page 21: ...ime s 10 Stall Timeout s 15 Spring Compensation Off Motor swap Yes Left Motor Invert No Right Motor Invert No Enable Soft Start Yes Maximum Motor Volts V 26 Motor Short circuit Test Yes DCI Options DC...

Page 22: ...Power Module Fault Check the SHARK connections wiring 9 SHARK Communications Fault Check the SHARK connections wiring 10 Unknown Fault Check all connections wiring 11 Incompatible Control Unit Wrong...

Page 23: ...2008v2 23 2 6 Authorised service and technical support If you have any problems or questions concerning this product please contact your dealer Ask us for information about your nearest dealer Manufac...

Page 24: ...concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece It has to be replaced in its entirety Boxed position numbers refer...

Page 25: ...9 t m 036 018 t m 028 011 t m 017 001 t m 010 037 t m 043 Drawing Description Page 001 010 Sedeo 26 39 011 017 Ibis XA XC 40 47 018 028 Ibis XP 48 61 029 036 Ibis XC 16 and Ibis XC Power Support 62 68...

Page 26: ...ing Description Page 001 Sedeo seating frame 27 002 Upper part 28 003 Armrest XA XC XP 29 004 Central legrest XA XC 30 005 Central legrest XP 31 006 Standard leg rest 32 007 Comfort mechanical leg res...

Page 27: ...1 Hex Bolt M8x25 0 20 13 1003247 1 Label back rest angle sticker sheet 5 50 9001146 1 Armrest holder left Ibis X series 50 00 14 9001181 1 Ext armrest holder left Ibis X series 54 00 9001180 1 Arm ho...

Page 28: ...12 00 4 1007684 1 Adjusting nipple 1 90 5 00001 1400 1 Label tilt adjustment 0 50 6 02030 0111 1 Handlebars 88 00 7 00000 6801 2 Wing bolt M8X20 L 40 1 80 8 1001834 1 Back frame 85 00 9 9001374 1 Push...

Page 29: ...Centre piece 27 00 6 224 00241 505 2 Side cushion 47 00 7 02040 0782 2 Bracket 8 40 8 00000 3207 4 Screw M5X20 0 30 1008038 1 PU armrest soft left XA XP 48 00 9 1008037 1 PU armrest soft right XA XP 4...

Page 30: ...80 3 1002808 1 Gas spring bloc o lift 400N unlock nut 100 00 4 1001086 1 Metalparts central legrest 190 00 5 00000 6410 1 Handle 9 50 6 00000 1700 2 Lock nut M5 0 20 7 00000 3616 2 Screw M5x12 0 20 8...

Page 31: ...00001 1324 1 Label tilting hazard 1 30 4 00000 3706 1 Button head M8X25 0 40 5 20050 1311 1 Lower tube 50 00 6 00000 5002 2 Bearing bush nylon 8x11x13 0 70 7 00000 4100 1 Hex bolt M8X150 1 10 8 01050...

Page 32: ...0 2 1002514 1 Standard leg rest upper part right 69 00 3 01500 1112 2 Legrest release lever 9 50 4 01500 2212 2 Legrest release spring 0 70 1 Footplate left See page 34 5 1 Footplate right See page 34...

Page 33: ...omfort leg rest 22 00 4 01500 1112 2 Legrest release lever 9 50 5 01500 2212 2 Legrest release spring 0 70 6 00000 3706 2 Button head M8X25 0 40 7 00000 1802 2 Cap lock nut M8 0 60 1008076 1 Gas sprin...

Page 34: ...0 Standard 25 1003570 144 1003571 144 1003597 604 1003584 420 13 140 00311 000 316 140 00341 000 316 1003607 875 X X 15 140 00321 000 316 140 00351 000 316 1003608 875 X X 17 01500 9319 316 01500 9219...

Page 35: ...e page 36 2 00000 3617 2 Screw M5X30 0 20 3 00000 6501 2 Pipe clamp DIA 22 black 2 20 220 00121 505 1 Calf plate standard 67 00 4 220 00141 505 1 Calf plate small 62 00 5 00000 3206 4 Screw M5X16 0 30...

Page 36: ...0 201 47901 517 390 202 41301 505 202 1002060 202 1002071 279 50x50 42x54 1002024 487 1002033 300 1002055 300 1002067 376 42x54 42x58 1002025 487 1002034 300 1002056 300 1002068 376 42x58 46x54 100202...

Page 37: ...2167 435 54x52 54x56 1002150 351 1002984 351 1002159 552 1002168 532 54x56 54x60 1002151 351 1002985 351 1002160 552 1002169 532 54x60 Support Extra soft With straps With straps Active W X D W X D 42x...

Page 38: ...st Type 2 Large black Sellaskin 131 00 2 00000 3206 8 Screw bck kr M5X16 D7985 0 30 02193 0023 1 Metal Section Headrest Standard Adjustable 109 00 02194 0023 1 Metal Section Headrest With Adjustable W...

Page 39: ...00 2 02152 9200 1 Gas spring backrest adj 192 00 3 02010 6910 1 Gas spring unlock mechanism 11 00 4 1002813 1 Gas spring bloc o lift 200N 96 00 5 1008057 1 Cable 12 00 6 1007008 1 Handle 12 00 7 00001...

Page 40: ...3 2 Ibis XA and Ibis XC 012 017 015 015 016 013 012 011 013 014 Drawing Description Page 011 Carrier 41 012 Seat post 42 013 Brake system XA 43 014 Brake system XC 44 015 Wheel castor 45 016 Rear whe...

Page 41: ...4 Spacer 8x13x6 2 20 10 00000 2003 4 Washer flat M8 D125A vz 0 20 11 00000 4114 4 Hex bolt M8X60 0 30 12 9001140 2 Tube cap 4 20 13 1002789 2 Screw 4X16 0 30 14 1008059 1 Carrier front frame assy 225...

Page 42: ...8 00000 4036 2 Cyl cap screw M5X12 0 20 9 1003247 1 Label seat height 39 49 5 cm sticker sheet 5 50 10 1003247 1 Label seat height 46 5 54 cm sticker sheet 5 50 1007672 1 Seat post short 111 00 11 10...

Page 43: ...ate left 71 00 3 9001075 1 Wheel plate right 71 00 4 1003247 2 Label wheels sticker sheet 5 50 5 9001097 2 Wheel axle 20 00 6 00000 1703 2 Lock nut M10 0 50 7 1002639 4 Hex bolt M12X35 1 10 8 00000 20...

Page 44: ...eel 12 PU with brake assy left Ibis XC 238 00 1 1002791 1 Wheel 12 PU with brake assy right Ibis XC 325 00 2 00000 1704 2 Locknut M12 D985 8 vz 0 60 9001199 1 Brake complete left 101 00 3 9001200 1 Br...

Page 45: ...rice p p 2008 1 1008053 2 Front fork 51 00 2 00000 4310 2 Hex bolt M12X50 0 50 3 00000 6007 2 Shim 12X18X1 0 40 4 00000 1802 2 Cap lock nut M8 0 60 5 00000 1704 2 Lock nut M12 0 60 6 00000 4001 2 Cyl...

Page 46: ...8 00 1002748 2 Wheel 22 PU 249 00 03860 1100 2 Wheel 24 air 143 00 1 1002750 2 Wheel 24 PU 249 00 1003690 2 Tube 20 23 00 1003691 2 Tube 22 23 00 2 1003692 2 Tube 24 30 00 1003686 2 Tyre 20 37 00 1003...

Page 47: ...5 BAR MAX 4 3 2 1 Pos Article number Units Description Price p p 2008 1001138 2 Wheel 12 air 115 00 1 1001166 2 Wheel 12 PU 225 00 2 1003689 2 Tyre 12 35 00 3 01010 3300 2 Tube 12 12 00 4 00001 1461...

Page 48: ...024 021 023 027 Drawing Description Page 018 Carrier RWD without wheels 49 019 Carrier FWD without wheels 50 020 Seat post 51 021 Wheel castor 52 022 Motor RWD 53 023 Motor FWD 54 024 Driven wheel 55...

Page 49: ...8 0 20 6 9001375 2 Anti tip bracket 20 00 7 00000 5403 2 Wheel anti tip 3 50 8 00000 4105 2 Hex bolt M8X40 0 30 9 00000 4135 4 Hex bolt M8x25 0 20 10 00000 2003 4 Washer flat M8 0 20 11 00000 4312 4 H...

Page 50: ...4 Washer flat M8 0 20 6 00000 4312 4 Hex bolt M8X16 0 20 7 1002633 2 Label XP sticker sheet 0 60 8 1002629 2 Logo IBIS 4 80 9 1 Identification plate 10 9001375 2 Anti tip bracket 20 00 11 00000 4135...

Page 51: ...ol sticker sheet 5 50 6 1003247 1 Label seat height 46 5 54 cm sticker sheet 5 50 7 9001207 1 Seat post long 135 00 8 00001 0914 2 Screw M8X16 0 40 9 00000 1404 4 Shaft lock washer 7MM 0 20 10 9001154...

Page 52: ...3 2 Front fork 51 00 2 00000 1704 2 Lock nut M12 0 60 3 00000 6007 2 Shim12X18X1 0 40 4 00000 1802 2 Cap lock nut M8 0 60 5 00000 4310 2 Hex bolt M12X50 0 50 6 00000 4001 2 Cyl cap screw M8X75 1 00 90...

Page 53: ...M6 0 20 5 00000 2002 12 Washer flat M6 0 20 6 9001302 2 Bracket battery box 23 00 9001046 1 Motor B right FWD left RWD 607 00 7 9001047 1 Motor A left FWD right RWD 607 00 8 00000 7604 2 Key flat 6X6X...

Page 54: ...0 1802 2 Cap lock nut M8 0 60 9001047 1 Motor A left FWD right RWD 607 00 5 9001046 1 Motor B right FWD left RWD 607 00 6 1003247 2 Label freewheel sticker sheet 5 50 7 00000 7604 2 Key flat 6X6X30 1...

Page 55: ...2 7 BAR MAX 1 2 3 4 Pos Article number Units Description Price p p 2008 1001174 2 Wheel 12 5 air 133 00 1 1002946 2 Wheel 12 5 PU 217 00 2 15010 4200 2 Tyre 12 5 25 00 3 15010 4100 2 Tube 12 5 13 00 4...

Page 56: ...justing screw M8X10 0 70 3 06040 0923 1 Fixed bracket for remote 62 00 4 00000 3541 1 Adjusting screw M8X10 0 70 5 00000 3206 4 Screw M5X16 0 30 6 00000 2201 4 Spring washer M5 0 20 7 9000265 1 Shark...

Page 57: ...g away bracket for remote left 167 00 2 008 00000 191 1 Sticker trap danger 1 20 3 00000 9301 2 Insert cap 15mm square 0 30 4 9000265 1 Shark mounting plate Yes X series 3 40 5 00000 2201 4 Spring was...

Page 58: ...X20 0 20 2 See 042 Wiring and modules Shark 3 9001303 1 Battery box 195 00 4 See 027a Batteries standard 5 001 23000 001 2 Star knob M6X13 2 70 6 9000872 1 Adhesive logo button 1 10 7 9002232 1 Logo b...

Page 59: ...ring and modules Shark 3 9001303 1 Battery box 195 00 4 1008063 1 Battery cover 134 00 5 001 23000 001 2 Star knob M6X13 2 70 6 9000872 1 Adhesive logo button 1 10 7 9002232 1 Logo button 5 70 8 4004...

Page 60: ...2 See 042 Wiring and modules Shark 3 9001306 1 Battery box extended 217 00 4 See 028a Batteries optional 5 001 23000 001 2 Star knob M6X13 2 70 6 9000872 1 Adhesive logo button 1 10 7 9002232 1 Logo...

Page 61: ...ules Shark 3 9001306 1 Battery box extended 217 00 4 1008064 1 Battery cover extended 149 00 5 001 23000 001 2 Star knob M6X13 2 70 6 9000872 1 Adhesive logo button 1 10 7 9002232 1 Logo button 5 70 8...

Page 62: ...033 031 030 029 029 030 033 032 035 Drawing Description Page 029 Carrier See 011 41 030 Seat post See 012 42 031 Brake system XC 16 63 64 032 Brake system XC Power Support 65 033 Swivel castor See 015...

Page 63: ...pon serial number JIX 6387 1 2 3 1 A 5 6 7 8 4 Note From serial number JIX 6388 the 16 wheel and mounting has been changed If parts are needed for the old situation the new situation should be applied...

Page 64: ...60 2 00000 2005 2 Washer flat M12 0 30 3 9001254 2 Interface plate 25 00 9001184 1 Brake assy left double action 38 00 4 9001183 1 Brake assy right double action 38 00 9001204 1 Brake mounting plate l...

Page 65: ...2 Distance bush nylon 8 2X12X7 5 0 70 8 00000 2003 2 Washer flat M8 0 20 9 00000 1702 2 Lock nut M8 0 30 10 00000 1703 2 Lock nut M10 0 50 9001005 1 Brake fixation plate left 25 00 11 9001006 1 Brake...

Page 66: ...el XC 16 MAX BAR 2 5 1 2 4 3 Pos Article number Units Description Price p p 2008 9002038 1 Wheel 16 air 115 00 1 9002039 1 Wheel 16 PU 217 00 2 1003693 1 Tyre 16 38 00 3 1003694 1 Tube 16 13 00 4 0000...

Page 67: ...3 9001019 1 Power pack mounting plate right 31 00 4 9001015 1 Power pack mounting plate left 31 00 5 00000 2003 2 Washer flat M8 0 20 6 00000 1702 2 Lock nut M8 0 30 7 00000 4312 1 Hex bolt M8X16 0 2...

Page 68: ...sion 2008v2 68 036 Remote XC Power Support 2 1 3 Pos Article number Units Description Price p p 2008 1 1002482 1 Power support remote 226 00 2 1002483 1 Power support throttle lever 17 00 3 1003020 1...

Page 69: ...040 039 043 042 041 Tekening Benaming Pagina 037 Electrical tilt 70 038 Electrical lift 71 039 Supplementation set for electrical tilt or lift XA XC 72 040 Coupled push brake Ibis XA 73 041 Tilt oper...

Page 70: ...3 1 AMP plug 2 polig 1 10 3 00000 1404 4 Shaft lock washer 7MM 0 20 4 9001398 1 Hinge block 21 00 5 9001509 2 Axle 6 70 6 9001282 1 Actuator for electrical tilt 893 00 7 9001128 1 Gas spring hinge blo...

Page 71: ...XP 160kg 2 223 00 6 00000 3608 2 Screw M8X16 0 20 7 00000 1404 1 Shaft lock washer 7MM 0 20 8 9001398 1 Hinge block 21 00 9 9001154 1 Axis gas spring 6 30 10 00000 1404 1 Shaft lock washer 7MM 0 20 11...

Page 72: ...lift XA XC 45 00 7 00000 4313 4 Hex bolt M6x16 0 20 8 00000 3716 2 Button head M5X12 VZ 0 30 9 00355 5572 1 AMP plug 2 polig 1 10 10 00355 5553 2 AMP contact female 0 60 11 9001604 1 Batterycover 18 0...

Page 73: ...cription Price p p 2008 1 1003167 1 Coupled push brake left 304 00 1003168 1 Coupled push brake right 304 00 2 9001551 1 Brake active left 156 00 9001668 1 Brake active right 156 00 3 9001671 1 Brake...

Page 74: ...3606 2 Screw pl verz kr M5X16 VZ 0 20 3 9001364 1 Mounting bracket 12 00 4 1002641 2 Self tapping screw M5x20 0 40 5 00000 6410 1 Handle 9 50 6 00000 1700 2 Locknut M5 D985 8 VZ 0 20 7 9001511 1 Cable...

Page 75: ...1003092 1 Shark power module drive lighting 990 00 3 1002944 1 Shark power module lighting actuators 1 047 00 4 1002945 1 Shark cable 1 5M 65 00 5 055 00095 000 1 Harness lights long 101 00 6 00355 10...

Page 76: ...Kerb climber 3 4 1 2 Pos Article number Units Description Price p p 2008 1 9001345 1 Kerb climber Ibis XP 293 00 2 00000 6801 2 Star knob M8x20 1 80 3 03411 2100 1 Kerb climber gas spring 90 00 4 034...

Page 77: ...033a 20 02 2007 Version 2007v4 Adapted drawing 008 009 and 010 Added drawing 029a and 030a Removed drawing 007 04 06 2007 Version 2007v5 Adapted drawing 001 002 003 004 005 006 007 009 010 015 017 02...

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