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 SF-816 operation manual

 

 

 

issue 1 16.04.07                 display version 6 . plc controller version 30 

            P.2 of 36

 

 

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Appendix B Electrical Scheme

 ................................................................ 33

 

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Appendix C Wiring Scheme

 ......................................................................  34

 

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Appendix D Tape heater temperature calibration

 ...............................  35

 

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Appendix E PCB connectors

 ....................................................................  36

 

Summary of Contents for SF-816

Page 1: ...e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong SF 816 Sewfree Tape Laydown Trimmer Operation Manual is powered by H H Asia...

Page 2: ...ures 8 Component Names 9 Principle of Seam Sealing 14 Preparation for Installation 15 Operation Controls 17 Touch Screen Control 17 Main page 1 17 Main page 2 20 Main page 3 20 Parameter 21 Monitor 22...

Page 3: ...manual issue 1 16 04 07 display version 6 plc controller version 30 P 2 of 36 Appendix B Electrical Scheme 33 Appendix C Wiring Scheme 34 Appendix D Tape heater temperature calibration 35 Appendix E P...

Page 4: ...of 37 Precautions with regard to Safety Please observe these safety tips for safe efficient an injury free operation of your equipment By strictly following all instruction contained in this manual yo...

Page 5: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 4 of 36...

Page 6: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 5 of 37 Name Plate...

Page 7: ...esigned for the professional users SF 816 incorporated many new features that make it perfectly locate the cutter to prune while heating the tapes and will make both processed sides of the material wi...

Page 8: ...sed Air 0 4 Mpa Air Consumption 100 L min max Nozzle Temperature 50 800 C Tape Heater Temperature 50 300 C Positioning Speed 1 30 ft min Nozzle Width 12 mm standard other optional Upper Roller Width 1...

Page 9: ...for upper and lower press rollers a great help to reduce the stretch and crease of the work piece Perfectly work with the cutter to prune while sealing the tapes Digital tape releaser for stable opera...

Page 10: ...plc controller version 30 P 9 of 37 Component Names Front View 1 heater 2 safety cover 3 worktable 4 adjustable feet 5 left foot pedal 6 right foot pedal 7 emergency push button 8 start button 9 main...

Page 11: ...controller version 30 P 10 of 36 10 the compressed air supply switch 11 roller pressure regulator 12 nozzle air pressure regulator 13 front Panel 14 touch screen control panel 15 the heater power outl...

Page 12: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 11 of 37 Back View 1 the water treatment device 2 the motor drive electrical box 1 2...

Page 13: ...ation manual issue 1 16 04 07 display version 6 plc controller version 30 P 12 of 36 1 quill cylinder 2 swing cylinder 3 heater swing position sensor 4 the solenoid valve assemble 5 the heat deflector...

Page 14: ...anual issue 1 16 04 07 display version 6 plc controller version 30 P 13 of 37 Partial view 1 1 swing cylinder 2 heater fixture 3 teperature sensor 4 safety cover Partial view 2 1 upper roller 2 lower...

Page 15: ...air is blowing out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and the surrounding air from the proximity Hence the actual temper...

Page 16: ...l and stable 3 Loosen all packing cable ties and materials in order to free up all machine movements 4 Connect the power plug to a suitable outlet with at least 16A capacity 5 Locate the air hose supp...

Page 17: ...oll of seaming tape with the adhesive side facing the operator refer to the section on tape feeding 8 The machine is ready for operation now 9 The touch screen panel will on and showing the program lo...

Page 18: ...a fingertip Most of the setting and time control parameters can input onto the panel and change to different pages for different settings The surface of the panel is covered with a membrane for prote...

Page 19: ...k 3 Nozzle temperature feedback real time temperature feedback It will display 50 when the temperature less than 50 Make sure the temperature is less than 50 when you turn off the power supply and com...

Page 20: ...Display the unit of the pressure Mpa Bar Kgf cm2 psi 14 Change the pressure unit 15 Tape heater temperature feedback real time temperature feedback It will display 50 when the temperature less than 50...

Page 21: ...display version 6 plc controller version 30 P 20 of 36 Main page 2 1 main page 2 1 An alarm will display when there is are any fault or beyond the parameter setting range Main page 3 Preset the temper...

Page 22: ...key pad 2 for heat temperature setting will pop up You can enter the heating setting via this interface input range 50 800 and confirm with the button 5 ok or if the original default setting is satisf...

Page 23: ...enabled right parameter will be called when the nozzle is disabled The current data are shown in red frame 4 Soft start Set the acceleration and deceleration of the motor 5 Jog speed Set the speed wh...

Page 24: ...previous alarm Red background means this item has problem White background means this item is normal Temperature sensor If this item has problem we need to check the connect wire of the sensor Reset...

Page 25: ...There will be alarm when the heater can not heating up If this item has problem please check the heater and the temperature then reset the alarm Master alarm Any one of the alarm will be reflected in...

Page 26: ...down 4 in main page 1 The heater consumes significant amount of electricity during operation The Power save mode enables the machine to turn off the heater after 10 minutes of idling therefore reducin...

Page 27: ...intenance usage 1 go back to main page 2 turn to next page Next page is language page 3 go back to the previous page Previous page is power saving page Language The next page after program version pag...

Page 28: ...s hands are free to manipulate the processing fabric Left foot pedal The left pedal is a multi function pedal You can use it to raise the upper roller and start sealing The status of left foot pedal i...

Page 29: ...if necessary Lubricate the cutter blade slightly with machine oil Wipe off any excessive oil if necessary While the machine is off and cooled test the circuit breaker by pressing the test button The h...

Page 30: ...e nozzle from the heater and tap it gently to release foreign material from the inlet side Procedures for Replacing Parts Temperature sensor The tip of the replaced thermocouple is very important the...

Page 31: ...en element with a new one make sure that the red colored sealing gasket is installed properly Installation is just the reversal After replacing a new heater element run the machine at 300 for at least...

Page 32: ...tion Check and secure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed...

Page 33: ...manual issue 1 16 04 07 display version 6 plc controller version 30 P 32 of 36 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 08 42...

Page 34: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 33 of 37 Appendix B Electrical Scheme...

Page 35: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 34 of 36 Appendix C Wiring Scheme...

Page 36: ...0 2 Calibration the tape heater temperature at 140 firstly then turn to 280 and calibration again 3 Preset the tape heater temperature to 140 18 in main page 1 turn on the tape heater Test the actual...

Page 37: ...pendix E PCB connectors PCB01 T sensor for nozzle Foot R Foot L Position sensor for heat swing LED light PCB12 SV T sensor for tape heater PCB02 Pressure sensor for roller HMI power DC power supply No...

Page 38: ...sue 1 16 04 07 display version 6 plc controller version 30 P 37 of 37 PCB02 Tensioner driver PCB01 J12 Lower motor High speed motor Upper motor PCB12 for tensioner High speed motor driver Upper motor...

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