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AI-008 operation manual

Issue 1 13.10.28, HMI version 08, plc version 08

P.2 of 40

Table of Content (cont.)

Advance Operation

Differential Speed
Parameter Setting
Digital Tensioner

Maintenance

Preventative
Procedures for Replacing Parts

Trouble Shooting

Appendix A

Nozzle Air Flow Cross Reference Table

Appendix B

Electrical Scheme

Appendix C

Wiring Scheme

Appendix D

Pneumatic Scheme

Summary of Contents for AI-008

Page 1: ...hk e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong AI 008 Hot Air Sealing Machine Operation Manual is powered by H H Asia Gr...

Page 2: ...ssed Air ON OFF Switch Pressure Adjustment Panel Power ON OFF Switch Pressure Adjustment Panel Power ON OFF Switch Principle of Seam Sealing Preparation for Installation Control Method Touch Screen Co...

Page 3: ...Content cont Advance Operation Differential Speed Parameter Setting Digital Tensioner Maintenance Preventative Procedures for Replacing Parts Trouble Shooting Appendix A Nozzle Air Flow Cross Referenc...

Page 4: ...ecautions Regarding to Safety Please observe these safety tips for a safe efficient and injury free operation of your equipment By strictly following all instructions contained in this manual you will...

Page 5: ...AI 008 operation manual Issue 1 13 10 28 HMI version 08 plc version 08 P 4 of 40 Precautions Regarding to Safety cont...

Page 6: ...AI 008 operation manual Issue 1 13 10 28 HMI version 08 plc version 08 P 5 of 40 Name Plate...

Page 7: ...ay Built on pure digital platform and designed for the professional users AI 007 incorporated many new features that makes seam sealing much easier than before Operators are recommended to have basic...

Page 8: ...al Compressed Air 0 4 0 6Mpa Air Consumption 100 L min max Sealing Speed 1 60 ft min Nozzle Temperature 50 800 C Nozzle Unit 22 0 mm standard other optional Upper Roller Width 25 4 mm Lower Roller Wid...

Page 9: ...peed for top and bottom rollers ideal for reducing stretch fabric puckering Digital tape releaser for stable operation Large size color operator interface Twin foot pedals plus knee control combinatio...

Page 10: ...on 08 P 9 of 40 Identification of Components Front View 1 heater body 2 lower pedestal 3 adjustable floor stand 4 left foot pedal 5 right foot pedal 6 main control box 7 combined power ON OFF switch e...

Page 11: ...3 10 28 HMI version 08 plc version 08 P 10 of 40 Identification of Components cont Rear View 1 transport caster 2 compress air filter assembly 3 distribution box 4 pneumatic solenoid cluster 5 tape te...

Page 12: ...13 10 28 HMI version 08 plc version 08 P 11 of 40 Identification of Components cont Cutter Assembly 1 small tape clamping cylinder 2 upper nip roller 3 lower nip roller 4 cutter blade 5 presser rolle...

Page 13: ...HMI version 08 plc version 08 P 12 of 40 Identification of Components cont Heater Positioning Assembly 1 heater swing cylinder 2 heater swing arm 3 nozzle bit 4 nozzle pipe 5 temperature senso 6 hydra...

Page 14: ...lc version 08 P 13 of 40 Identification of Components cont Main Air Filter Assembly Compressed Air ON OFF Switch 1 compressed air ON OFF switch 2 main compressed air pressure regulator 3 main compress...

Page 15: ...MI version 08 plc version 08 P 14 of 40 Identification of Components cont Pressure Adjustment Panel Power ON OFF Switch 1 combined power ON OFF switch emergency push button 2 nip roller pressure regul...

Page 16: ...called sealing speed During sealing hot air is being blown out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and surrounding air he...

Page 17: ...ree up all machine movements 4 Connect the power plug to a suitable outlet with at lease 15A capacity 5 Locate the air hose supplied with the machine Connect one end to the inlet of the water filter a...

Page 18: ...bination to achieve a number of preset tasks by the operator s feet alone As a result the operator s hands are free to manipulate the processing fabric Left right foot pedal Left foot pedal The left p...

Page 19: ...ters that can be adjusted according to the operational situations These parameters are arranged in different menu pages on the touch screen control panel according to their functionality The structure...

Page 20: ...p left corner for easy identification Right arrow buttons are for navigating in the operation menu group Down arrow buttons are for navigating in the support menu group Please note that page main is t...

Page 21: ...adjust corresponding pressure pull out the adjusting knob by one notch turn the knob clockwise or anti clockwise to increase or decrease the needed pressure accordingly When finished lock the air regu...

Page 22: ...nd Shut Down Procedures Both start up and shut down procedures are extremely important to the well being of AI 007 please take steps to follow the procedures described Location of power ON OFF switch...

Page 23: ...language after the language is shown up 4 Enable the heating by pressing the HEAT button After the start the machine monitor will display with welcome loading pages After about 20 seconds the page ma...

Page 24: ...ing by pressing the HEAT button if the machine is previously in the heating mode 2 Observe the indicated nozzle temperature it should start to drop 3 Wait until the nozzle temperature is below 60 C de...

Page 25: ...re Sealing Speed Pressure Adjustment Please note the locations of basic parameters that you need to set before operating the machine Refer to the corresponding sections for detail explanation 1 preset...

Page 26: ...n cont Heater Position Adjustment 1 heater position up down locking mechanism 2 heater position up down adjustment 3 heater position left right locking mechanism 4 heater position left right adjustmen...

Page 27: ...e the upper nip roller by nudges the right leg knee switch put the tape and the sewn seam in the center and release the left foot pedal so that the upper nip roller presses on the tape and seam tightl...

Page 28: ...the adhesive side of the tape is facing the operator when installing the tape Next guide the tape thru various path and guide as shown below After the tape is loaded press the right foot pedal to jog...

Page 29: ...ms in seam sealing still exist in day to day production The AI 008 hot air sealing machine is engineered to make seam sealing much easier than before Unique features allow you to fine tune sealing con...

Page 30: ...ifferential speed setting 100 roller is running at a faster speed than the upper roller If differential speed setting 100 roller is running at a slower speed than the upper roller The range of percent...

Page 31: ...e nip rollers to start moving again tape feed length the length for the new reloading tape after the tape is cut Tape feed speed the refresh tape reloading speed after the tape is cut Tape feed delay...

Page 32: ...ing seam sealing the consistent supply of seam tape to the sealing area is important Your AI 007 is equipped with a built in digital tensioner to release the seam tape from the tape spool Route the ta...

Page 33: ...OFF immediately Check the speed of the nip roller cylinder Adjust the speed by the air speed regulators located under the touch screen control panel if necessary Visually inspect all the electrical a...

Page 34: ...is essential for the sensor to measure the air temperature correctly Heater Element Remove the heater top cap and the heater securing mount to locate the heater element Carefully pull the element off...

Page 35: ...to be replaced when there are signs of torn or excessive worn in order to maintain the consistence of quality of the finished product Replace the rollers as shown in the illustration below Please cho...

Page 36: ...1 13 10 28 HMI version 08 plc version 08 P 35 of 40 Trouble Shooting The green colour blankets which show at the monitor page are the signal feedbacks that are triggered while the red colour blankets...

Page 37: ...ure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed in proper positio...

Page 38: ...eration manual Issue 1 13 10 28 HMI version 08 plc version 08 P 37 of 40 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 08 42 0 09 45...

Page 39: ...AI 008 operation manual Issue 1 13 10 28 HMI version 08 plc version 08 P 38 of 40 Appendix B Electrical Scheme...

Page 40: ...AI 008 operation manual Issue 1 13 10 28 HMI version 08 plc version 08 P 39 of 40 Appendix C Wiring Scheme...

Page 41: ...AI 008 operation manual Issue 1 13 10 28 HMI version 08 plc version 08 P 40 of 40 Appendix D Pneumatic Scheme...

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