HAMPTON BAY Courtland Shaker Cabinetry Installation Manual Download Page 9

9

Installation

1

  OUTLINE ON FLOOR AND WALLS

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Please contact 1-855-HD-HAMPTON for further assistance.

o

 

Measure 19-1/2" up from the Base Cabinet Top Level Line and snap  

  a level line on the wall. This is the Bottom of Wall Cabinet Level Line.

o

 

Measure 30", 36" or 42" up from the Bottom of Wall Cabinet Level  

  Line (depending on the height of your wall cabinets). Snap a level  
  line on the wall. This is the Top of Wall Cabinet Level Line.

   

• 30" Wall Cabinets require 84" from the Wall 

         Cabinet Top Level Line to the floor.

   

• 36" Wall Cabinets require 90" from the Wall

         Cabinet Top Level Line to the floor.

   

• 42" Wall Cabinets require 96" from the Wall Cabinet Top Level  

   

  Line to the floor.

See Mounting Under a Soffit or Ceiling if there are cabinets to be 
mounted directly up to a soffit or ceiling.

o

 

If the installation involves a corner, layout the corner cabinet first.  

  If there is no corner, start at an obstructed end that begins at a wall  
  or appliance.

o

 

Mark the width of the first base on the floor and wall in this location.  

  Use a level to draw a plumb line vertically between the floor and the  
  Base Cabinet Top Level Line.

o

 

Repeat this process for all base cabinets and then for all wall   

  cabinets. You should now have a Wall Outline for all cabinets to be  
 installed.

2

  LOCATE AND MARK WALL STUDS

o

 

Typical wall construction places wall studs on 16" centers. This  

  means that every 16" you have the center of a 2 x 4 wall stud to  
  support your cabinets.

o

 

To locate a wall stud, use a wall stud finder tool.

o

 

Once you have located a wall stud, drive a long, thin finish nail or  

  use a power drill with a small bit to drill into an area just below the  
  Base Cabinet Top Level Line that will be covered by the cabinets.  
  It will require several holes spaced close together to find the outside  
  edges on the wall stud to determine its center. Measure over 16"  
  from this point and repeat the process to be certain that you have  
  contacted the center of the wall stud. Mark the location. Continue  
  this process to locate all wall studs behind your cabinets.

o

 

Once all wall studs are located, use a 4' level to draw vertical plumb  

  lines at each wall stud from the floor to a few inches above the Top  
  of Wall Cabinet Level Line.

o

 

Repeat this process to indicate the location of ceiling joists or soffit  

  structure, if your cabinets require ceiling attachment.

2X4

Wall

Stud

Base Cabinet

Level Line

Wall

Stud

Line

34-1/2”

16” On Center

Drill Holes to Find

Wall Stud Center

Summary of Contents for Courtland Shaker Cabinetry

Page 1: ... Friday 9 a m 6 p m EST Saturday 1 855 HD HAMPTON HAMPTONBAY COM THANK YOU We appreciate the trust and confidence you have placed in Hampton Bay through the purchase of this cabinetry product We strive to continually create quality products designed to enhance your home Visit us online to see our full line of products available for your home improvement needs Thank you for choosing Hampton Bay ...

Page 2: ...all 16 17 STEP 15 Fillers for Various Depth 17 STEP 16 Tall End Filler 24 Deep Wall Cabinet Installation 18 STEP 17 Toekick Platform with 96 Tall Cabinets 18 STEP 18 Oven Cut out and Oven Support Platform 19 STEP 19 Bookcase 20 STEP 20 Vanity Sink Cabinets 20 STEP 21 Conversion of Vanity Drawers to False Front 20 STEP 22 Wall Microwave Shelf 21 STEP 23 Toekick Covers 21 STEP 24 Hardware 21 STEP 25...

Page 3: ...65WARNINGS CA GOV PRODUCTS HAMPTONBAY COM Please contact 1 855 HD HAMPTON for further assistance Warranty LIMITED LIFETIME WARRANTY WHAT IS COVERED The manufacturer Manufacturer warrants its parts and products to be free of substantial defects in materials and workmanship from the original date of purchase under normal home use This warranty is offered only to the original consumer purchaser and m...

Page 4: ...s noting any special requirements your cabinets may need for installation Cabinets such as Oven Base Corner Wall Bridge Microwave and Base Cabinets in a corner have special requirements Some of these special requirements may be found in the Installation How To section of these instructions CABINET SUPPORT BRACES Well made braces make installation easier and more accurate Install a straight 1 x 2 l...

Page 5: ...her you start at a corner or an end the general approach with base cabinet installation is to 1 Position the cabinet 2 Shim and level 3 Attach all the face frames together 4 Predrill the back rail at the wall stud locations 5 Attach all the cabinets to the wall or floor for peninsulas If your project layout has wall cabinets that are to be placed directly on the countertop you should install the b...

Page 6: ...Y AS THE INSTALLER o Installation is done properly o Door and drawers will require some adjustments at the end o Cabinets too far out of level not shimmed correctly or supported correctly will end up exceeding the range of adjustment the product was designed for WARNING Failure to follow these guidelines could result in a cabinet falling off the wall possibly resulting in serious injury and will v...

Page 7: ...out to the stop lift the front then pull straight out For shelves push in the top of the shelf clip so you can lift the shelf up and out Remove Screw Door Hinge Cabinet Face Frame Plate Remove Screw Door Hinge Cabinet Face Frame Plate Small Clip Push Shelf 2 2 1 2 3 1 2 10 x 2 1 2 Round Washer Head with No 2 Square Recess Drive or Truss Head with Phillips Drive screw for frame to frame attachment ...

Page 8: ...s Check for Plumb Out of Square In Square UNEVEN WALLS SQUARE CORNERS Place a straight length of 2 x 4 against the wall to find any high or low spots in the area where the cabinets will be located Scrape or sand high spots Mark low spots that will need shimming when you install cabinets The more you smooth out the walls the less you will need to shim If walls have high spots that you cannot remove...

Page 9: ...o Repeat this process for all base cabinets and then for all wall cabinets You should now have a Wall Outline for all cabinets to be installed 2 LOCATE AND MARK WALL STUDS o Typical wall construction places wall studs on 16 centers This means that every 16 you have the center of a 2 x 4 wall stud to support your cabinets o To locate a wall stud use a wall stud finder tool o Once you have located a...

Page 10: ...t Shims may be required between the cabinet and the ceiling o Shim cabinets so they align exactly with the Base Cabinet Top Level Line base cabinets or Wall Cabinet Bottom Level Line wall cabinets Place clamps just above drawer slide and just above bottom hinge Clamp cabinets together loosely o Adjust so Face Frames align perfectly at the top and front edges If you need to tap cabinets for alignme...

Page 11: ...ng joists using 10 x 3 1 2 Truss Head Screws Use these screws as follows For cabinets 24 or less use 4 screws or 2 screws per frame For cabinets 27 or more use 6 screws or 3 screws per frame o Wall Cabinets up to 18 wide Screw a top and bottom wall attachment screw into one wall stud and the face frame to at least one adjacent cabinet o Wall Cabinets 21 to 36 wide Screw top and bottom wall attachm...

Page 12: ...acer to account for the difference between the width across the frame and the width across the back of the cabinet INSTALLER NOTE Verify this offset dimension for the spacer since it may vary based on the cabinet model For wall cabinets pre drill a 7 32 clearance hole through the backrail of the cabinet at the wall stud locations while the cabinet is on the floor Ledger Board Transfer Measurement ...

Page 13: ...r base cabinets in Attachment to Wall section Use 2 1 2 screws and follow the Attachment Minimum Requirements toggle bolts or drywall anchors elsewhere o The length of the Countertop Brace should leave approximately 1 on each end between the Brace and the cabinet Transfer Framing or Joist Locations and Drill 7 32 Clearance Holes WARNING Make sure that the 3 1 2 screws enter 1 1 2 of solid ceiling ...

Page 14: ...ION DO NOT hang 15 deep wall cabinets independently IMPROPER INSTALLATION Install four 4 screws through hanger rail into wall studs Install four 4 1 1 2 screws through end panel of 15 Deep Wall Cabinet into adjacent cabinet frame stile 15 Deep Wall Cabinet shown with doors removed to make illustration easier to understand Supported Through Back and Adjacent 12 Deep Wall Cabinets Install four 4 scr...

Page 15: ...ribed in the Frame to Frame Attachment section o Attach a 23 countertop brace on the wall as described previously BASE BLIND CORNER CABINETS CONTINUED o Position the hidden end of the Base Blind Corner cabinet at the proper spacing from the wall The spacing is determined by the opposite end of the row of cabinets this dimension should be noted on the your project layout o Push the adjacent cabinet...

Page 16: ...r Countertop Braces and install per the requirements found earlier Brace length varies based on cabinet model o With the cabinets in final position shim so they match the Base Cabinet Top Level Line and all frames are flush and plumb o Predrill through the adjacent cabinet face frames into the Base Corner cabinet and fasten with 2 1 2 screws per the Frame to Frame Attachment requirements INSTALLER...

Page 17: ...cribe the wall contour onto the Wall Filler o Cut the Wall Filler following the scribe mark Put the Filler in position Fasten the Filler to the cabinet frame using the Frame to Frame Attachment requirements Use finishing nails to tack the Wall Filler to the Backer Board if necessary 15 FILLERS FOR VARIOUS DEPTH o When installing cabinets next to each other that are different depths i e 12 deep nex...

Page 18: ...d slide the cabinet onto the Toekick Platform Attach to the wall following the Attachment to Wall requirements for Tall cabinets 17 TOEKICK PLATFORM WITH 96 TALL CABINETS o The Tall End Filler conceals the side of a refrigerator and supports a 24 Deep Wall Cabinet above Tall End Fillers are shipped without a Toespace Cutout and must be inverted for left or right hand use before marking and cutting...

Page 19: ...on top of the spacer The bridge cabinet must be installed to the wall using the recommended installation screws o After cutting the proper opening size a Support Platform not included will need to be constructed to carry the weight of the oven once installed It is recommend that this platform be composed of 3 4 plywood on top of 2x4 lumber ripped to the proper thickness to accommodate the lower cr...

Page 20: ...URY AND WILL VOID THE PRODUCT WARRANTY Special depth bookcase cabinets greater than 12 deep should not be used in wall hung applications o The drawers can be changed to a false front if twin or off center sink bowl locations are required o Remove the drawer Unscrew the Drawer Front from the Drawer Box Unscrew the Drawer Guide from the Face Frame and pull the guide out of the cabinet back o Drill a...

Page 21: ...net RIGHT WRONG o Measure the length of the toekick area and cut the Toekick Cover to that length Clean the area of any debris Apply glue to the back of the Toekick Cover and place onto the toekick area Use small finishing nails to tack the Toekick Cover in place 23 TOEKICK COVERS o Drill 11 64 holes from the front side of the door for decorative hardware It is recommended to apply masking tape on...

Page 22: ... and Down Screw B Left or Right Screw C In and Out Screw A Up and Down Screw B Left or Right Screw C In and Out o A Up and down adjustment 2 0mm Loosen Screw A align door tighten Screw A DO NOT overtighten Screw A o B Left or Right adjustment 1 5mm Turn Screw B clockwise or counterclockwise o C In or Out adjustment 5 2 5mm Turn Screw C clockwise or counterclockwise ...

Page 23: ...Questions problems missing parts Before returning to the store call Hampton Bay Customer Service 8 a m 7 p m EST Monday Friday 9 a m 6 p m EST Saturday 1 855 HD HAMPTON HAMPTONBAY COM ...

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