Hammerhead HG2200, Operator'S Manual

Page: 62 / 146

HG2200/HG2200AT Operator’s Manual
Check Supplies and Prepare Equipment
Prepare - 61
Prepare Equipment
Install Wire Cable
1. Support shipping reel so it turns freely as it
unwinds the wire cable to prevent kinking.
2. Securely wrap end of wire cable to prevent
fraying.
3. Remove bolts securing shield to expose the
bull wheels (3).
4. Route wire cable through sheaves (1, 2).
5. Loop wire cable around bottom bull wheel (3) and over top bull wheel.
6. Feed cable down and around the bottom bull wheel and back up over the top (3).
7. Continue this process until all slots on bull wheels have been used.
8. Thread end of cable through the level wind system (5) and secure it to the take-up drum (4) using the
cable clamp supplied.
9. Wrap one complete wrap of cable onto the drum.
10. Set the start position of the second wrap on drum between 12:00 (6) and 1:00 (7).
11. Install drive chain from drum assembly to level wind assembly with tension set to the bottom side of the
sprockets.
12. Hammer over the first wrap to close the gap between the first cable wrap and the drum plate.
13. Wrap the next two to three consecutive wraps of cable and hammer over to close gaps between cables
and the drum plate.
14. Load the rest of the cable to the drum assembly.
Moving parts can
crush and cut hand
or foot. Stay away.
To help avoid injury:
Install wire cable with
engine off.
IMPORTANT:
If wire rope is not installed
correctly the brake will not hold the load.
IMPORTANT:
It may be necessary to
remove the shields on both sides of the
capstans while installing cable.
IMPORTANT:
Do not operate winch with less than five full cable wraps on the drum.
j57om068w.eps
2
1
3 4
j57om053w.eps
5
6
7