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Hamilton HTK Installation Manual Download Page 10

Document #101-0204

10

10/21/2011

Free-Standing Installation

1 7/8

2 3/4

6

CURB

Ø1 1/8 C

ONDUIT HOLES FOR

SIGNAL

WIRES AND E

THERNE

T

Ø1 1/8 C

ONDUIT HOLES FOR

SIGNAL

WIRES AND E

THERNE

T

1 1/2

7 3/8

Ø1 1/8 C

ONDUIT HOLE FOR 110V ONL

Y

Ø5/8 MOUNTING HOLES

( 6 PL

CS )

15 7/8

4 1/8

16

28 3/8

12

6

6 1/8

20 1/8

5 1/2

HTK FREE ST

ANDING CABINE

T BOL

T P

AT

TERN

( CUT

AW

AY

VIE

W OF BO

TT

OM OF CABINE

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Summary of Contents for HTK

Page 1: ...Document 101 0204 1 10 21 2011 HTK Installation Manual ...

Page 2: ...erminations 15 Power Supply Wiring Connection 17 BRING MAIN POWER INTO OUTLET TO POWER MACHINE 17 Wash Interface 18 HTK Automatic Wiring 19 HTK Gated Tunnel Wiring 20 HTK Ether Vend Wiring 21 Additional Wire Terminations For Use With The Credit Card or Customer Value Card System 22 Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 22 Additional Wire Terminations For Came...

Page 3: ... to properly install the HTK and make the proper wire connections to the HTK To obtain assistance from the manufacturer please call 800 837 5561 or 419 867 4858 Or contact Hamilton Mfg online http www hamiltonmfg com When calling for assistance it is important to have serial numbers readily available Please record these numbers in the spaces provided HTK MODEL SERIAL CONTROLLER MODEL SERIAL HOPPER...

Page 4: ...TK wiring connections Tunnel Gated Schematic drawing of mounting configuration of HTK Schematic drawing of positioning of HTK and Gate Schematic drawing of cabinet dimensions Schematic drawing of conduit mounting holes Schematic drawing of wiring connections for HTK Gates and Gated PLC NOTE Website links to Gate and Loop information is provided on page 24 IMPORTANT NOTICE HAMILTON MFG RECOMMENDS T...

Page 5: ...during shipping After removing the strap be sure to remove the cardboard as well In addition to the removal of the card board and strapping one of the hoppers will be holding the paper for the receipt printer Remove all packing debris from the hopper During unpacking ensure that debris does not fall into the hopper bowl If this material is not removed the hopper could jam With the power completely...

Page 6: ... HTK Bolt Pattern Brick In located on page 7 Conduit carrying high voltage 120VAC power lines should be connected to either one of the bottom 2 right or 1 back right conduit holes as viewed from the front of the machine These conduits are designated only for 110v for the power supply Conduit carrying lines with 24VAC 24VDC 12VAC or 12VDC signals should be connected to either one of the four bottom...

Page 7: ...Document 101 0204 7 10 21 2011 HTK Dimensions For brick in installation ...

Page 8: ...Document 101 0204 8 10 21 2011 HTK Dimensions Free Standing installation ...

Page 9: ...Document 101 0204 9 10 21 2011 Brick In Installation ...

Page 10: ...CONDUIT HOLES FOR SIGNAL WIRES AND ETHERNET Ø1 1 8 CONDUIT HOLES FOR SIGNAL WIRES AND ETHERNET 1 1 2 7 3 8 Ø1 1 8 CONDUIT HOLE FOR 110V ONLY Ø5 8 MOUNTING HOLES 6 PLCS 15 7 8 4 1 8 16 28 3 8 12 6 6 1 8 20 1 8 5 1 2 HTK FREE STANDING CABINET BOLT PATTERN CUTAWAY VIEW OF BOTTOM OF CABINET ...

Page 11: ...Document 101 0204 11 10 21 2011 53 24 18 6 CURB 47 GATE KIOSK DISPLAY TRAFFIC FLOW Brick In HTK Gate Configuration 10 0 Brick In Installation ...

Page 12: ...Document 101 0204 12 10 21 2011 Free Standing Installation ...

Page 13: ...NTING THE GATE THE SERVICE DOOR SHOULD BE FACING INTO THE LANE IF NOT MOUNTED CORRECTLY THE ARM WILL CLOSE IN THE WRONG DIRECTION WHEN CORRECTED THE LOOP WILL NOT BE IN THE PROPER POSITION Gate Orientation SERVICEDOOR FACINGLANE T R A F F I C F L O W ...

Page 14: ...Document 101 0204 14 10 21 2011 Access Control Lane Layout ...

Page 15: ...e System POS 4000 Cat 5 Credit Card CVC Acceptance Shielded Video Cable Video For proper operation of the HTK all wires listed above must be pulled and terminated as explained in the following section Wire Terminations The wire terminations should proceed as follows One side of the three power supply wires 120VAC HOT 120VAC NEU and 120VAC GND should be attached directly to the electrical service p...

Page 16: ...ly to the 4 position phoenix connector Position 1 and 2 on the wash interface Note Refer to the Wash Interface for proper wiring connection The OUT OF SERVICE relay is included in the HTK The connection is made at a 3 position phoenix connector on the controller Position 1 common Position 2 Normally closed and Position 3 normally open Refer to Controller diagram on page 28 The ALARM relay is inclu...

Page 17: ...ng Connection DC 24 12 5 120V 120V 120V BILLDISPENCER AUX EXT DISPLAY SMARTBUS SMARTBUS CONTROLLER HIGHVOLTAGE MODEL RISK 5AMP 120VACBROUGHT INTOMACHINEFROMBREAKER 120VACFEEDTHROUGHRECEPTICLETOPOWERMACHINE BRING MAIN POWER INTO OUTLET TO POWER MACHINE ...

Page 18: ...5 VEND6 VEND7 VEND8 ISOLATEDVEND CYCLE W I S INPUT TXD RXD DIAG RELAYPOWER POWER 1 2 3 4 5 6 7 8 9 10 c 1 2 3 4 1 2 1 VEND1 2 VEND2 3 VEND3 4 VEND4 5 VEND5 6 VEND6 7 VEND7 8 VEND8 9 ISOLATEDVEND 10 ISOLATEDVEND C VENDCOMMON VENDOUTPUTS 1 2 CYCLESIGNAL 3 4 WASHINSERVICESIGNAL CYCLE W I S AUXIN 1 2NOTCURRENTLYUSED ...

Page 19: ...Document 101 0204 19 10 21 2011 HTK Automatic Wiring ...

Page 20: ...Document 101 0204 20 10 21 2011 HTK Gated Tunnel Wiring ...

Page 21: ...AR ON LOOP GATE UP GATE UP LOOP CAR ON LANE 4 HTK 4 CYCLE1 CYCLE2 Isolated Vend 3051 3091 24 1651 1751 24 3171 3131 3211 3251 24 1851 24 1671 2731 DCC 24 3631 2791 DCC GATED TUNNEL CONTROLLER 3671 3711 24 2131 24 1591 MASTER INHIBIT OPTIONAL 27 28 16 18 27 28 16 18 18 16 28 27 27 28 16 18 DCC 2751 1791 24 HTK 2 CYCLE1 CYCLE2 Isolated Vend Isolated Vend CYCLE2 CYCLE1 HTK 3 24 2091 2771 DCC ...

Page 22: ...t communication issues The Cat 5 or 5E cable can be run in with the low voltage wires coming from the car wash Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 The installation of the machine should proceed as outlined in the above section However if a Hamilton Code System or POS 4000 is being used the following must be performed as well A 485 communication line A 1 pai...

Page 23: ...ton supplies on the HTK side a standard BNC connector for video The Video cable can be run in with the low voltage wires coming from the car wash Additional Wire Terminations for Help Button in HTK The installation of the machine should proceed as outlined in the above section However if a Help Button is being used the following must be performed as well Two 18 guage wires should be pulled to each...

Page 24: ...usy Status Signal Setting Car Wash Cycle Synchronization The Car Wash Cycle Synchronization is a programmable setting in the HTK controller The proper set ting of this category depends on the equipment used in your car wash system If the car wash equipment normally leaves the CYCLE INHIBIT RELAY de energized while in standby and then energizes the relay when the customer enters the bay the program...

Page 25: ...is section will provide schematics of the harness connections to the componenets inside the HTK cabinet This will include the Power Supply page 26 Controller page 27 Distributor page 28 Smart Bus Hub page 29 Bill Dispenser page 30 and Stacker Interface page 31 ...

Page 26: ...Document 101 0204 26 10 21 2011 Power Supply ...

Page 27: ...Document 101 0204 27 10 21 2011 Controller ...

Page 28: ...Document 101 0204 28 10 21 2011 Distribution ...

Page 29: ...Document 101 0204 29 10 21 2011 Smart Bus Hub ...

Page 30: ...Document 101 0204 30 10 21 2011 Bill Dispenser ...

Page 31: ...Document 101 0204 31 10 21 2011 Stacker Interface ...

Page 32: ...Magnetic Autocontrol http www ac magnetic com start 3 En html Website http www ac magnetic com pdf manuals 41 En Mf_5115_Magstop_US pdf Foundation http www ac magnetic com pdf manuals 42 En MF_5117_Magstop_US pdf Loop http www ac magnetic com pdf manual 43 En MIB30_ 40 20Operation 20MANUAL 202004_05 pdf Manual ...

Page 33: ...rchaser shall assume full responsibility for any freight or shipping charges 3 The coverage of this warranty shall not extend to expendable parts 4 Purchaser shall have a warranty registration card on file with Seller prior to any claim in order for warranty protection to apply 5 No warranty coverage is applicable to any equipment used for cur rency other than that specified at the time of the pur...

Page 34: ...ted to perform the subject repair or service 9 Using equipment which has been serviced or repaired for anything other than its intended or designed use such as downloading software applications not certified by Seller will void the Limited Warranty Agreement This includes software applications such as e mail spy ware screen savers viruses worms third party software web search engines cookies spam ...

Page 35: ...Document 101 0204 35 10 21 2011 ...

Page 36: ...4858 Sales Fax 419 867 4850 Customer Service Phone 800 837 5561 Customer Service Fax 419 867 4857 Parts Phone 866 835 1721 Parts Fax 419 867 4867 Website http www hamiltonmfg com Email Addresses service hamiltonmfg com sales hamiltonmfg com parts hamiltonmfg com Hamilton Manufacturing Corp ...

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