4.4
4 PRECAUTIONS AGAINST CORROSION
4.1 G
ENERAL
HJ-241 / HSRX
4.1.6 Anodes
Anodes should not be painted over as they will not
function as intended. If the anodes are being eaten
away they are providing protection. They should be
inspected and replaced when half consumed
because the material that remains will not provide
full protection. It is common for anodes to be
partially covered with a very loose scale. The colour
of the scale depends on local water conditions but
can typically be creamy white, light brown or green.
This scale, providing it is loose (i.e. easily scraped
off with a fingernail), is normal.
If the anodes are not being eaten away, they are
not doing their job and the cause should be
investigated
. One reason could be that the anode
does not have good electrical contact between the
component it is protecting and itself. The electrical
resistance should be less than 0.2 ohms.
Poor quality anodes may contain too much iron
impurity. Such anodes tend to form a dense non-
conducting oxide film (usually charcoal grey in
appearance). This condition usually occurs in fresh
water. To confirm this condition, test for continuity
between the anode and the Jet Unit using a
multimeter set to ohms. If the anode has to be
scraped with a knife to get a conductive reading, the
anode is oxidized and must be replaced. Sanding
the anode surface provides a temporary solution,
but it will form the oxide again.
Jet Unit Anodes:—
The anodes fitted to the Jet Unit
are made from zinc alloy to US military specification
MIL-A-18001K or aluminium alloy to MIL-A-24779
(SH). These anodes are fitted to the Reverse Duct,
Steering Deflector, Reverse Cylinder and the main
body of the Jet Unit. Anodes are also fitted
internally within the Tailpipe and in most Jet
models, within the Intake.
Hull Anodes:—
Further anodes should be fitted on
the Hull, sufficient for Hull protection, as
determined using a portable reference electrode and
digital voltmeter and / or a corrosion monitor.
The Hull anodes should remain immersed at all
times.
NOTE:
Anodes fitted on the Transom of a
planing speed craft will not be immersed
when the craft is at speed and therefore
will not be providing protection.
4.1.7 In Service Checks
In Service, the following three items should be
inspected regularly:
1.
The Bonding System:
For loose or corroded
connections and test to ensure that electrical
resistance is still low.
2.
All Sacrificial Anodes:
Replace when half
corroded / eroded.
3.
Earth Leakage:
There should be no current
leakage from any electrical item to the bonding
system.
4.1.8 Anti Fouling Paint
4.1.9 Anti Seize Compound
4.1.10 Impressed Current Protection
Impressed current protection may be used if
desired. Follow the suppliers instructions.
Impressed current systems should have a "fail safe"
C
AUTION
Anti Fouling Paints
Do not use Copper Oxide based
anti-fouling paints. Do not paint
over the anodes.
C
AUTION
Anti-Seize compounds
Do not use anti-seize compounds
which are based on graphite,
nickel or copper flakes - these will
cause corrosion. Anti-seize
compounds, usually containing
zinc flakes, are available for
aluminium.
Summary of Contents for HJ241
Page 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Page 10: ...x INTRODUCTION HJ 241 HSRX...
Page 14: ...xiv INTRODUCTION HJ 241 HSRX...
Page 15: ...Introduction and Product Description System Operation Part A Operator Information...
Page 16: ......
Page 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Page 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 34: ......
Page 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Page 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Page 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Page 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Page 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Page 78: ...HM 811...
Page 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Page 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Page 139: ...Supplementary Technical Information Appendix...
Page 140: ......
Page 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Page 143: ...A 3 Appendix HJ 241 HSRX...
Page 144: ...A 4 Appendix HJ 241 HSRX...
Page 145: ...A 5 Appendix HJ 241 HSRX...
Page 146: ...A 6 Appendix HJ 241 HSRX...
Page 147: ...A 7 Appendix HJ 241 HSRX...
Page 159: ...A 19 Appendix HJ 241 HSRX Comments...
Page 161: ...Technical Drawings Drawings...
Page 162: ......
Page 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Page 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Page 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Page 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Page 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Page 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Page 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Page 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Page 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Page 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Page 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Page 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Page 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Page 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Page 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Page 201: ...Notes...