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Hamilton Beach OG02, Assembly And Operation Manual

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Hamilton Beach OG02 Assembly And Operation Manual Download Page 5

 

 

ASSEMBLY  

BEFORE THE ASSEMBLY  

 

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS 
FROM SHIPPING BOX. 

 
Step 1: Open shipping box by slicing down its edges with a box cutter. Take out the four legs and bottom 
shelf. Next remove the door bracket, grease cup and grease cup clip. Take two doors and two side  
panels out of protective styrofoam as shown in Fig.A, but leave grill head in styrofoam until Step 2. 
Remove all parts from plastic bags.                                                                                                       
                                                                                                                           

 

 

 

 

 

Bottom Shelf

 

 

Cardboard

 

 

 

  

  

 

Styrofoam

 

  

Styrofoam

 

  

Cardboard

 

  

Cardboard

 

 

 

 

 

 

 

  

Back Panel 

Doors

 

 

 

 

Door Bracket

 

 

Styrofoam

 

 

Styrofoam

 

Panels

 

  

  

  

 

 

Grill Head 

Grease Cup&Grease Cup Clip 

 

Fig.A 

                                                                                                                                                              5  

Legs 

Manual 

Summary of Contents for OG02

Page 1: ...EAD THIS MANUAL FIRST FOR IMPORTANT UNPACKING AND ASSEMBLY INSTRUCTIONS Type OG02 Gas Grill Assembly and Operation Manual Consumer Affairs 1 800 851 8900 FOR OUTDOOR USE ONLY Hamilton Beach Brands Inc...

Page 2: ...Tips 31 Care and Maintenance 31 Troubleshooting 33 Food Safety 34 Grill Storage 34 If you smell gas 1 Shut off gas to the grill 2 Extinguish any open flames immediately 3 Open the grill lid 4 If the o...

Page 3: ...in or on recreational vehicles or boats NOTE TO INSTALLER Leave this manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this manual in a convenient place for future re...

Page 4: ...constructed and marked in accordance with the specifications for LP gas tanks of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Tanks Spheres and Tubes for t...

Page 5: ...bottom shelf Next remove the door bracket grease cup and grease cup clip Take two doors and two side panels out of protective styrofoam as shown in Fig A but leave grill head in styrofoam until Step 2...

Page 6: ...tyrofoam piece Lay the styrofoam piece flat on the floor With the aid of an assistant lift the grill head out of the bottom styrofoam piece Place the grill upright on the other styrofoam piece as show...

Page 7: ...ikely due to the styrofoam shown in Figure D While using one hand to open the lid use the other hand to hold the styrofoam in place i e to keep it from wanting to move with the lid This should make th...

Page 8: ...Required 2 Phillips screwdriver needlenose pliers not provided The following hardware is provided in the blister pack M6 x 13 Screw S S 2 pcs M6 x 13 Screw 28 pcs M6 Compression Washer 4 pcs M5 x 10...

Page 9: ...he tank holder to the bottom shelf with two 2 cotter pins as shown in Fig 1a 2 Attach the casters to the bottom shelf with sixteen 16 M6 x 13 screws as shown in Fig 1b 3 NOTE Use care when installing...

Page 10: ...ront and left back leg marked Left Back to left panel with eight 8 M5 x 10 screws as shown in Fig 2 Fig 2 STEP 3 Right Panel 1 To attach right panel align right leg holes with holes on right panel mar...

Page 11: ...TEP 4 Side Panel 1 Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig 4 2 Attach left and right panels to the sides of the bottom shelf with six 6 M6 x 13 screws as...

Page 12: ...m shelf with two 2 M6 x 13 screws as shown in Fig 5a 2 Attach back panel to the left and right side panels with four 4 M5 x 10 screws as shown in Fig 5a 3 Attach tank baffle bar to the back panel and...

Page 13: ...S STEP 6 Door Bracket 1 Align door bracket holes with holes on front legs Attach bracket to the front legs with four 4 M5 x 15 screws as shown in Fig 6 NOTE Attach the bracket so that the magnets are...

Page 14: ...head onto cart 1 Remove the tie wraps securing regulator hose to underside of grill head Pull hose and igniter wire out to side of grill head 2 Carefully lower the grill head onto the cart Open lid a...

Page 15: ...right door without fully inserting the screws and hang the toolbox onto the screws as shown in Fig 8b 2 Insert the lower left door pin into the hole on the bottom shelf Push down the upper door pin a...

Page 16: ...onto left front and left back legs as shown in Fig 9b 3 Attach shelf to firebox as follows Open lid Attach left shelf to the left side panel from inside to outside of the firebox with one 1 M6 x 13 St...

Page 17: ...ox as follows Open lid Attach right shelf to the right side panel from inside to outside of the firebox with one 1 M6 x 13 S S screw as shown in Fig 10b Attach right shelf to the right side panel from...

Page 18: ...valve To remove pull knob straight out from valve stem as shown in Fig 11d 5 Unscrew the two screws at side of valve stem as shown in Fig 11e and Fig 11f Take care not to remove the other two screws...

Page 19: ...lf looking towards the front of the grill from the rear 11 Place side burner grate on side burner as shown in Fig 11o 12 The side burner is now fully assembled This step step 12 is only necessary if y...

Page 20: ...ont as shown in Fig 12b and back of the firebox as shown in Fig 12c 2 Place cooking grates onto grate rests as shown in Fig 12a 3 Insert warming rack at the top of the firebox as shown as shown in Fig...

Page 21: ...the convex face is down and the drip cup hole is on left side of grease accumulate panel when viewed from the rear to ensure it will hold grease and put it back as shown in Fig 13a 2 Place grease cup...

Page 22: ...k collar opening facing to the front as shown Raise tank holder to hold LP tank securely in place as shown in Fig 14 STEP 15 Lock Casters Fig 14 1 When the grill is in the desired location lock the ca...

Page 23: ...es and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Tank must be oriented to provide proper vapor withdrawal as shown in Fig 14 5 Includes a collar to protect the t...

Page 24: ...the protective cap from LP tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris Inspect hose...

Page 25: ...r in an enclosed area NEVER fill the tank beyond 80 full An overfilled spare LP tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on an LP tank could acti...

Page 26: ...al appliances and flammable materials 6 Keep grill away from open flames and or sparks while testing TO TEST 1 Make sure all control knobs are in the OFF position 2 Make sure the regulator is connecte...

Page 27: ...HTING INSTRUCTIONS VERY IMPORTANT ALWAYS INSPECT THE HOSE PRIOR TO EACH USE BEFORE LIGHTING Inspect the gas supply hose before turning the gas ON If there is evidence of cuts wear or abrasion it must...

Page 28: ...e the cooking grids during lighting 3 Turn a control knob to the ignite position as shown in Fig 18 4 Remove match holder from knot on side of base Place a lighted match between the coils on the end o...

Page 29: ...LY NEVER use in a enclosed area such as a carport porch covered patio garage or under a surface that can catch fire Do not block the ventilation holes in the sides of the grill cart since it may affec...

Page 30: ...ooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time 1 Make sure the grill has been leak tested and is properly located 2 Remove any pa...

Page 31: ...ave a safety cap 9 Never leave an LP tank in a recreational vehicle or boat which may become overheated by the sun 10 Do not store LP tank in or near an area where children play 11 For any other probl...

Page 32: ...ote that if insects or other obstructions are blocking the flow of gas through the burner you will need to call Consumer Affairs VERY IMPORTANT The orifice of the valve must be located in the center o...

Page 33: ...embly with wires No gas Open the LP tank valve or replace LP tank valve Gas flow is not smooth Clear burner tubes Incorrect assembly Reassemble Burner cannot light by match between burner and valve Ye...

Page 34: ...thermometer to inspect the inner temperature of the meat if necessary 6 Place cooked foods and leftovers promptly into the refrigerator when done eating GRILL STORAGE 1 Clean the grill Turn the gas of...

Page 35: ...or misuse This warranty extends only to the original consumer purchaser Keep the original sales receipt as proof of purchase is required to make a warranty claim This warranty is void if the product i...

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