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Capture Ray

®

 UV Operation & Maintenance Manual

 

OM-0

10/0720

17/re

v4/EN

The owner and/or operator should be instructed in the proper operation, care and maintenance of the 

system.

If questions or complications should arise during the installation of the Halton hood (s) that cannot 

be solved using the instructions provided please contact the Halton office at 1-800-442-5866, or 

(1-800-4-HALTON).

Note: There are no instructions contained within this manual for installation or maintenance of fan 

packages. 

**See appropriate manufacturers manual for detailed instructions.

EXHAUST AIRFLOWS

Please see submittal drawings or contact the manufacturer for each hood’s exhaust air flow rates.  

Halton’s applications department determines the optimum exhaust rate for effective capture &  

containment of cooking effluent.  These exhaust airflows are included in the job submittal drawings 

for each hood and are customized for the specific kitchen appliance arrangement and environment.

INSTALLATION INSTRUCTIONS

1.  Inspect the crating carefully.  If there are signs of damage, call the freight carrier before 

uncrating the units.  Carefully uncrate the units.  Check all local codes prior to installation; special 

requirements may be necessary depending on local building material construction.

 

** Important note **  Do not leave unit (s) exposed to extreme temperatures for an extended 

period of time,  this may cause the  protective PVC coating around the unit (s) to become very 

difficult to  remove.

2.  Position the hood near the actual installation site. In case of multiple hoods, check the 

engineered set of drawings for locations.  Pay close attention to collar sizes and fire 

protection layouts, matching the hood systems to the correct location shown on the 

drawings provided. 

 

**Check item numbers on crates / hoods vs. drawing item numbers.

3.  Once the hood is carefully removed from the shipping crate and set in position, the unit is 

now ready for installation.  If Halton Company has supplied a backsplash assembly, then 

the splash assembly should be installed first, for installation procedures see pg. 3.

4. 

Hang the hood using ½” threaded rods by attaching the rods to the hood through the hanger 

brackets that are welded to the top of the hood. Use of turnbuckles with the threaded rod 

sections will make final adjustment easier. Standard hanging height for canopy hoods ranges 

from 78” min. to 84” max. from the finished floor to the lower edge of the front of the hood (per 

local codes having jurisdiction). **Noted in installation instructions - 

see pg. 3.

Summary of Contents for Capture Ray KVE-UV

Page 1: ...ators Manual for Capture Ray UV Manual provides Operation Maintenance and Service Instructions Form OM010_CAPTURE RAY UV Date July 2017 Rev4 Capture Ray Hoods with UVTechnology KVE UV KVC UV KVL UV KV...

Page 2: ...ndard The cassette access plate includes a hinged door for ease of maintenance and replacement of the UV bulbs The cassettes are mounted on a rack and are easily removed by disconnecting the electrica...

Page 3: ...des prior to installation special requirements may be necessary depending on local building material construction Important note Do not leave unit s exposed to extreme temperatures for an extended per...

Page 4: ...hood Note The selector switch on the control panel controls the exhaust fan operation Please see job specific wiring connection information in the job submittal drawings and an additional wiring diagr...

Page 5: ...5 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN BACKSPLASH INSTALLATION...

Page 6: ...6 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN HOOD INSTALLATION DETAILS...

Page 7: ...7 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN EXHAUST DUCT CONNECTION DETAILS...

Page 8: ...8 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN SPLICE STRIP U CHANNEL ASSEMBLIES...

Page 9: ...9 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY SINGLE HOOD...

Page 10: ...10 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY ENDTO END HOODS...

Page 11: ...11 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY BACKTO BACK HOODS CLOSURE PANEL ASSEMBLY ENDTO END BACKTO BACK HOODS...

Page 12: ...which allows the air balancer to easily set up the exhaust fan to draw the correct exhaust CFM through the hood based on measuring the static pressure of the exhaust plenum On the Capture Jet line of...

Page 13: ...static pressure of the Capture Jet plenum and adjust the Capture Jet fan speed only if the pressure reading is different than the T A B port pressure specified on the job specific submittal drawings...

Page 14: ...up air should be brought into the space to balance the exhaust air leaving the space through the hoods Kitchen exhaust hoods will not perform according to design if supply or make up air is inadequat...

Page 15: ...This means it is time to clean the lamps in the UV cassettes found in the grease plenum of the hood If the output has dropped below 80 of new and the lamps have less than 500 hours since they were las...

Page 16: ...l of the KSA primary filter and cleaning process After removing the KSA filters remove the GPS filters Lift the GPS filter upwards until the bottom of the filter clears its track swing the bottom out...

Page 17: ...ate and grease vapors to be con verted into organic compounds As a result excessive grease will accumulate in the duct work and more frequent duct cleaning costs will occur In order to clean the UVC b...

Page 18: ...se the access door and turn the black knobs until the door is securely closed NOTE The frequency of cleaning the UVC bulbs will be reduced when a routine cleaning schedule for the KSA and GPS filters...

Page 19: ...the hood remove the screws from the end caps 3 2 Unplug the lamps from lamp sockets 4 3 Carefully slide each bulb through the lamp grommets 4 Remove the lamp grommets 2 and replace with new grommets 5...

Page 20: ...UNCTION AT ANY TIME FANS WILL REMAIN ON FOR 15 MIN AFTER EXHAUST FAN SWITCH IS TURNED OFF H TR 15 MIN DELAY OFF TIMER N 1 2 TR 1 3 4 TEMP SENSORS C R1 R1 1 R2 7 8 R2 1 120V ADDITIONAL RELAY NOTE THE U...

Page 21: ...her local or remote ON OFF operation Interlock with fire system Touch screen user friendly interface Total number of UV hours operation monitored as well as hours since last UV tubes cleaning Alarms o...

Page 22: ...mode if required by local fire code Make up fan will turn off or remain off UV is turned off or remains off Main Screen System ON OFF Status Display UV Status Display Button to switch to UV hours of o...

Page 23: ...those statistics The number of hours since last cleaning has to be reset after each UV lamp cleaning If UV lamps are replaced with new ones both statistics the total number of hours and since last cle...

Page 24: ...e logged in New screen shows that you are logged in as User 0000 Exit the security screen by pressing the Exit button You will be taken back to the UV Info screen already logged in as User 0000 To res...

Page 25: ...tus If all alarms are cleared the screen switches automatically to Main and back lights turns green You can navigate manually from the Alarm info screen back to Main screen however the back light rema...

Page 26: ...To reset those statistics a user name and password are required UV stays on when alarm active Filter removed when during operation a filter is removed from a hood contacts connected to terminals 17 a...

Page 27: ...tenance Manual OM 010 072017 rev4 EN Field Wiring to UV Control Panel The panel requires 120V 60Hz 5Amps supply All field wiring is low voltage 24VAC 20 EFO Jumper Install EFO Jumper if Exhaust Fan is...

Page 28: ...ob Name Street Name City State Zip Code Equipment Start Up Date Product Serial Numbers Contact Information Contact Name Title Chef Kitchen Mgr Facility Mgr Property Mgr etc Facility Management Company...

Page 29: ...ied third party No claims for labor charges will be approved for payment if work commences without prior authorization by Halton Purchaser shall pay incurred premium labor charge including overtime we...

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