Hali-Brite HBM 150/2 Installation And Maintenance Manual Download Page 19

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Ballast

Transformer

HALI-BRITE, INC.

P.O. Box 10

Crosby, MN 56441

Lori Cross

Drawn By:

Thermostat

HB_2000_0012_R3

2000-0012

HBM 150/2 120/240V60HZ

FILE NAME:

N/A

NAME:

3/4/04

DATE

400W Heater Cartridge
(OPTIONAL)

1 OF 1

240V VIOLET
120V BLK/YEL

Ballast

Transformer

16MFD

IGNITOR

YELLOW X2

GRAY X3

BLUE X1

YELLOW X2

GRAY X3

MH150WP/S

BLACK

WHITE

BLACK

WHITE

ROTATING

COUPLING

TELL-TALE RELAY(OPTIONAL)

5200-0061 (120V)
5200-0062 (240)

MOTOR

RED

6.25A

UNSWITCHED

SWITCHED

YELLOW

BLUE

BLUE X1

3 5

4 LOOPS THRU TELL-TALE

RELAY SENSE COIL

BLACK

RED/BLK

GREEN

CHASSIS

MOV

GREEN

MOV

2.5uF

YELLOW COM

240V VIOLET
120V BLK/YEL

RED/BLK

W/O TELL-TALE

W/TELL-TALE

ORANGE

Summary of Contents for HBM 150/2

Page 1: ...aintenance Manual HBM 150 2 L 801A Airport Rotating Beacon Hali Brite Inc 1119 Madison St Brainerd MN 56401 Tel 800 553 6269 Fax 218 454 0972 www halibrite com Copyright 2020 Hali Brite Inc Brainerd MN U S A Printed in U S A Rev 9 ...

Page 2: ... 7 3 Specifications 8 3 1 Electrical and Optical Specifications 8 3 2 Physical Specifications 8 3 3 Environmental Specifications 8 4 Installation 9 4 1 Unpacking 9 4 2 Tools and Supplies Needed 9 4 3 Installation 9 5 Maintenance 12 5 1 Maintenance Schedule 12 5 2 Maintenance Procedures 12 6 Repair 14 6 1 Cover Lenses 14 6 2 Fuses 14 6 3 Timing Belt 14 6 4 Mercotac rotary electrical connector 14 6 ...

Page 3: ...to installation properly installed and properly operated after installation and provided further that Buyer gives Hali Brite written notice of such defects after delivery of the goods to Buyer Hali Brite reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered Hali Brite further reserves the right to...

Page 4: ...ngencies If further information is required Hali Brite Inc should be contacted Sale of the product shown in this manual is subject to Hali Brite s terms and conditions including but not limited to the Hali Brite Warranty Such terms and conditions are available upon request Hali Brite s warranty will not apply to any products which have been so repaired or altered outside the manufacturer s plants ...

Page 5: ...azards or unsafe practices that could result in severe personal injury or death DANGER Indicates immediate hazards that will result in severe personal injury or death 2 2 General Practices Read and become familiar with the general safety instructions provided in this section of the manual before installing operating maintaining or repairing this equipment Do not attempt to assemble or install this...

Page 6: ...or maintenance wiring accessibility and cover removal 2 3 Electrical Practices Do not attempt to make electrical connections with the power on Disconnect and lock out electrical power before touching any electrical connections Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local co...

Page 7: ...nce in mechanical or electrical equipment Attempt to maintain or install this equipment without the correct tools as specified in this manual 2 5 Proper Usage Always use this equipment as specified in this manual Improper usage may result in serious personal injury property damage or possible death Do not make any modifications that have not been recommended by Hali Brite Do not use any replacemen...

Page 8: ...ective candelas from 2 to 8 Rotation Speed 12 RPM Produces 24 flashes per minute 3 2 Physical Specifications Dimensions Height 30 inches 762 mm Width 20 inches 508 mm Mounting Dimensions Four inch 12 7 mm holes in a rectangular pattern 4 x 16 101 6 x 406 4 mm Product Weight 75 lb 34 kg Shipping Weight 175 lb 79 5 kg 3 3 Environmental Specifications Operating Temperature Class I 30 C 22 F to 55 C 1...

Page 9: ...ent damage Unpack the carton crate upon receipt and check the contents and their condition If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment 4 2 Tools and Supplies Needed Equipment Required But Not Supplied Wrenches Set of Screwdrivers Set of Pliers Voltmeter Insulation Tester Level Lightning Rod Ground Wire for lightnin...

Page 10: ... needed Place a level on top of the weather cap and use shims as necessary under the four corners to bring the beacon to level Install and tighten the mounting bolts four each 1 2 13 bolts length as required 4 3 2 Wiring See Figure 2 to locate the power connection point The power cord enters the beacon chassis through the hole in the base and attaches to the white terminal block in the lower right...

Page 11: ...through a power cord to a separate circuit breaker so that it may remain operable when the beacon is turned off The circuit breaker should be switched off during the summer months When the temperature drops below 32 F 0 C the thermostat activates the heater which is attached to the motor gearbox The gearbox lubricant is warmed and this facilitates rotation of the beacon when it is energized The po...

Page 12: ... the head cover screw s located at the edge of the head cover and open or remove the head cover 3 Remove the lamp by pulling it straight out of the socket 4 Clean the reflector with glass cleaner 5 Clean the new lamp with glass cleaner After cleaning do not touch the glass with your fingers 6 Install the lamp by pushing it straight into the socket Take care not to rub the edge of the reflector 7 C...

Page 13: ...adjusted by gently pressing on the top and bottom edges of the reflector Adjust the reflector until the pointer indicates the desired elevation on the elevation label 6 Tighten the 10 Phillips head screw located at the top outside edge of the head 7 Tighten the two 10 Phillips head screws located at the left and right outside edges of the head 8 Close or replace the head cover and tighten the scre...

Page 14: ... the wiring diagram 3 Loosen the four screws on the motor with a 5 32 Allen wrench and 3 8 wrench 4 Slide the motor to the right and remove the old belt 5 Install the new belt 6 Tighten the belt by sliding the motor to the left The belt should have 1 8 deflection Do not over tighten the belt 7 Reconnect the two lamp wires to the control panel 8 Reconnect power to the beacon 6 4 Mercotac rotary ele...

Page 15: ...rcury It should be returned to the manufacturer for recycling using the form located at the back of this manual 6 5 Lamp Ballast To replace a lamp ballast perform the following steps 1 Disconnect and lock out power to beacon 2 Open the cabinet door 3 Refer to the wiring diagrams in Section 7 to locate the connections Disconnect the ballast input power leads at the terminal block 4 Remove the balla...

Page 16: ...e with the new gearbox 12 Install the new motor and gearbox back on to motor plate with the four cap screws and nuts a NOTE 1 Make sure the shaft of the gearbox is to the right b NOTE 2 Make sure the wires of the motor are facing out 13 Reinstall the gear on the shaft of the gearbox and tighten the setscrews 14 Reinstall the belt on the two gears and tighten the belt by sliding the motor to the le...

Page 17: ... Detailed repair procedures are located in chapter 6 of this manual If you are still unable to solve the problem call Hali Brite at 800 553 6269 No Yes No Yes Yes No No No No Start Beacon rotates Lamps operate Lamp and motor fuses blown or no power from source Motor fuse blown Timing belt broken Replace motor Both lamps failed Replace lamp fuse Replace lamp Does it work Replace lamp ballast assemb...

Page 18: ...10 Lamp Fuse 6 25 amp 3AG slow blow 6 3400 0125B Lamp 150 watt pulse start GE 20017 7 2800 0006 Lens Clear 8 2800 0043 Lens Green 9 1500 0011 Lens Clip 10 1800 0000 Mercotac rotary electrical connector 11 4100 0000 1A HBM150 MOTOR INSPECTED BY __________________________ QUALITY CONTROL ACCEPTANCE DESCRIPTION DATE SERIAL PRODUCT HALI BRITE INC Airport Equipment Qualified to FAA Specification Intert...

Page 19: ...IGNITOR YELLOW X2 GRAY X3 BLUE X1 YELLOW X2 GRAY X3 MH150WP S MH150WP S BLACK WHITE WHITE WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK WHITE ROTATING COUPLING TELL TALE RELAY OPTIONAL 5200 0061 120V 5200 0062 240 MOTOR RED F1 6 25A F2 1 2 A Ø Ø N G M1 M2 UNSWITCHED SWITCHED YELLOW BLUE BLUE X1 3 5 4 LOOPS THRU TELL TALE RELAY SENSE COIL BLACK RED BLK GREEN CHASSIS MOV MOV GREEN MOV 2 5uF YELLOW...

Page 20: ......

Page 21: ...re and then packaged with cushioning in a sturdy box This completed Recycling Form must be included in the box with the shipment RETURNED CONNECTORS PACKING LIST Model QTY Model QTY __________ _____ ___________ _____ __________ _____ ___________ _____ __________ _____ ___________ _____ __________ _____ ___________ _____ __________ _____ ___________ _____ FROM Company ______________________________...

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