HALDER EH 22350 Operating Instructions Manual Download Page 47

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9 Maintenance

9.2 Inspection and maintenance work

9.2

Inspection and maintenance work

9.2.1

Maintenance intervals

Maintenance item

Maintenance work

See

section

Daily

Entire lifting pin

Visual inspection

9.2.2.1

Weekly

Entire lifting pin

Cleaning

9.2.3.1

Entire lifting pin

Functional test

9.2.3.2

Entire lifting pin

Visual inspection, warning and
information signs

9.2.3.3

Annually

Entire lifting pin

Inspection by an expert

9.2.4.1

9.2.2

Maintenance - daily

9.2.2.1

Visual inspection

•

Check the lifting pin for

–

mechanical damage,

–

wear on the balls,

–

dirt deposits (such as grinding sludge, oil and emulsion deposits, dusts, etc.) and

–

unfamiliar noises.

•

Report any damage immediately to your supervisor.

Summary of Contents for EH 22350

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS lifting pin Keep for future use...

Page 2: ...s Revisions to the document Date Version Changes 05 10 2022 01 First draft Approvals This document requires the following approvals Name Title 2022 by Erwin Halder KG These original operating instruct...

Page 3: ...9 2 5 Special danger warnings residual dangers 20 2 5 1 Symbols used on the lifting accessory 20 2 5 2 Dangers due to falling loads 20 2 5 3 Dangers from hot surfaces 20 2 5 4 Dangers due to incorrect...

Page 4: ...bly 39 5 1 Notes on hazards during assembly 39 5 2 Preparatory measures 39 5 3 Choice of location of use 39 5 3 1 Necessary operating and maintenance areas 39 5 3 2 Requirements for the location of us...

Page 5: ...tion 29 Figure 3 Installation examples 1 lifting pins 31 Figure 4 Installation examples 2 lifting pins 32 Figure 5 Materials 33 Figure 6 Dimensioned drawing lifting pins 34 Figure 7 Examples of symbol...

Page 6: ...s in particular to the listed safety instructions After studying the original operating instructions you can use the lifting pin in a safe manner maintain the lifting pin according to regulations clea...

Page 7: ...0602 22350 0702 22350 0604 22350 0704 22350 0606 22350 0706 22350 0611 22350 0711 22350 0612 22350 0712 22350 0614 22350 0714 22350 0616 22350 0716 22350 0621 22350 0721 22350 0623 22350 0723 22350 06...

Page 8: ...SIGNAL WORD Symbol for more detailed explanation of the danger Nature and source of the danger Possible consequence s in case of non compliance Measure s to avoid the danger Danger levels DANGER Hazar...

Page 9: ...symbol provides useful information Texts that follow this mark are lists Texts that follow this mark describe activities that are to be carried out in the specified order Texts in quotation marks are...

Page 10: ...bserve original operating instructions This symbol indicates that the original operating instructions must be observed Recycling This symbol stands for the return of various materials into recycling C...

Page 11: ...ded if they are attributable to one or more of the following causes improper or inappropriate use of the lifting pin improper assembly commissioning operation servicing and cleaning of the lifting pin...

Page 12: ...written consent of Erwin Halder KG except for internal purposes Contraventions obligate to compensation for damages We reserve the right to make further claims 1 4 Warranty conditions The warranty co...

Page 13: ...r lifting and holding individual loads The lifting pins are not suitable for rotating the load Damaged lifting pins can endanger lives Before each use check the lifting pin for visible defects e g def...

Page 14: ...the lifting pins after exceeding the maximum permissible load cycles see 3 3 Technical data After exceeding the maximum permissible load cycles see 3 3 Technical data the lifting pins must be permane...

Page 15: ...rwise safe operation is not guaranteed For all personal injury and damage to property resulting from improper use the operator of the lifting pins and not the manufacturer is responsible Regarding the...

Page 16: ...rd parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and safety Parts and optional equipment not supplied by Erwin Halder KG are not appr...

Page 17: ...dge of the relevant regulations qualified personnel are able to carry out the work assigned to them and to independently recognise and avoid possible dangers 2 2 1 Responsibilities Improper handling c...

Page 18: ...p unauthorised persons away from the area of use If in doubt speak to such persons and instruct them to leave the area of use Interrupt work as long as unauthorised persons are in the area of use 2 2...

Page 19: ...ork on the lifting pins may only be carried out by qualified or instructed personnel see 2 2 Staff requirements In case of malfunctions stop using the lifting pins immediately Have faults rectified by...

Page 20: ...ting pin in a legible condition Renew this information as necessary 2 5 2 Dangers due to falling loads WARNING Risk of injury from loads falling down when opening the lifting pin A failure to observe...

Page 21: ...to lift hold or carry people Only use approved location holes Before each use check the lifting pins for visible defects e g deformations breaks cracks damage missing balls corrosion function of the r...

Page 22: ...the lifting pins out of operation immediately Make sure that you use sufficiently dimensioned lifting pins for loads Make sure that the locking press button is never actuated under load 2 5 7 Dangers...

Page 23: ...unauthorised persons A failure to observe this will result in death or serious injury Check that there are no unauthorised persons on site Prevent unauthorised persons from entering the area of use 2...

Page 24: ...Before each use check the lifting pins for visible defects e g deformations breaks cracks damage missing balls corrosion function of the release Remove damaged lifting pins immediately from any furthe...

Page 25: ...ting accessory Safety shoes Wear non slip safety shoes to protect against heavy falling parts or slipping on smooth surfaces Protective gloves Wear protective gloves to protect your hands from frictio...

Page 26: ...outes for rescue vehicles clear Measures to be taken in the event of accidents Trigger an emergency stop on the hoisting system in which the lifting pins are used Rescue people from the danger zone In...

Page 27: ...fficiently qualified and instructed personnel to work on the lifting pins The operator must ensure that all employees who interact with the lifting pins have read and understood the original operating...

Page 28: ...ument are for providing a basic understanding and may differ from the actual design 3 1 1 Overview of functional elements Figure 1 Overview of functional elements 1 Shackle 5 Press bolt 2 Hexagon head...

Page 29: ...3 Description of the lifting pins 3 1 Overview 29 3 1 2 Type plate overview inscription Figure 2 Type plate overview inscription 1 Type plate inscription of the lifting pin 1 Part number Year Material...

Page 30: ...insert the lifting pin the operator must keep the press button pressed This causes the balls to be retracted via the press bolt The operator can now insert the lifting pin into the hole and then relea...

Page 31: ...3 Description of the lifting pins 3 2 Functional description 31 Installation examples Figure 3 Installation examples 1 lifting pin...

Page 32: ...3 Description of the lifting pins 3 2 Functional description 32 Figure 4 Installation examples 2 lifting pin...

Page 33: ...Description of the lifting pins 3 2 Functional description 33 3 2 1 Materials Figure 5 Materials 1 Heat treated steel tempered manganese phosphated 2 Stainless steel 1 4542 precipitation hardened 1 2...

Page 34: ...3 Description of the lifting pins 3 3 Technical data 34 3 3 Technical data Figure 6 Dimensioned drawing lifting pin...

Page 35: ...25 7 36 0 27 0 30 49 87 5 1 5 10 3 5 3 2 2 8 12 0 22350 0631 22350 0731 12 0 25 14 20 21 5 14 70 11 00 25 7 36 0 27 0 30 49 87 5 1 5 15 3 5 3 2 2 8 12 0 22350 0633 22350 0733 12 0 35 14 20 21 5 14 70...

Page 36: ...the choice of packaging is the transportation route Unless otherwise contractually agreed the packaging shall comply with the HPE packaging guidelines laid down by the Bundesverband Holzmittel Palette...

Page 37: ...ransporting the lifting pins package units or pallets Hanging loads can fall down causing a danger to life A danger of tipping over exists during unsecured transport Protruding edges can lead to bruis...

Page 38: ...s not possible take appropriate precautions to prevent damage to the packing units or pallets of the lifting pins Adjust the length of the carrying means so that the packaging units or pallets of the...

Page 39: ...ng equipment hand held lamps is available for the work The assembly area is cleaned and dust free The necessary tools are available for the assembly 5 3 Choice of location of use 5 3 1 Necessary opera...

Page 40: ...r the work in question such as protective clothing and safety shoes WARNING Risk of injury due to lack of space A risk of serious injuries such as scratches piercing or broken bones exists from work e...

Page 41: ...he operating elements of the lifting pins the equipment of the lifting pins the way the lifting pins works the immediate vicinity of the lifting pins the measures for emergencies Perform the following...

Page 42: ...at no unauthorised persons are in the work area of the lifting pins Make sure that no persons or limbs of persons are under suspended loads during operation Perform the following control activities on...

Page 43: ...7 Operation 7 2 Example application 43 Figure 8 Example application Insert Withdraw...

Page 44: ...7 Operation 7 2 Example application 44 Figure 9 Example application Withdraw...

Page 45: ...t troubleshooting Take damaged lifting pins out of service immediately 8 1 Malfunctions and corrective measures Malfunction Cause Corrective measures Balls no longer retract or can be pushed out Conta...

Page 46: ...tion not in a bent position Carry out work on components mounted high up in an upright straight posture Immediately replace all lifting pins that are not in perfect working order Only use original spa...

Page 47: ...ng 9 2 3 1 Entire lifting pin Functional test 9 2 3 2 Entire lifting pin Visual inspection warning and information signs 9 2 3 3 Annually Entire lifting pin Inspection by an expert 9 2 4 1 9 2 2 Maint...

Page 48: ...by the spring force Check all other components for functionality Report any damage immediately to your supervisor 9 2 3 3 Visual inspection of warning and information signs Check all warning and info...

Page 49: ...practical experience in dismantling the lifting accessory Do not stand under suspended loads during disassembly work Please note that in case of an overhead application or horizontal application the l...

Page 50: ...pins During use or at work always wear the protective equipment required for the work in question e g protective clothing safety goggles safety shoes and safety helmet WARNING Danger of injury due to...

Page 51: ...ted and authorised personnel to carry out disposal work Collect and separate liquids Cleansers and auxiliary materials used to clean the lifting pins must be disposed of in accordance with local regul...

Page 52: ...52 11 Annex 11 1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these lifting pins and the attached documents...

Page 53: ...Erwin Halder Stra e 5 9 88480 Achstetten Bronnen Product lifting pin Article group EH 22350 XXXX Function The lifting pins are intended exclusively as lifting hoisting accessory for lifting and holdin...

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