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HAKO Sweepmaster P1200 RH, Instruction Manual

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HAKO Sweepmaster P1200 RH Instruction Manual Download Page 54

54

Maintenance and Care

5.10.4 Change Engine Oil Filter 

Sweepmaster D1200 RH

Change the engine oil filter according to 
maintenance schedule.

For change engine oil filter proceed as 
follows:

• Turn engine off and pull key.
• Secure machine by engaging park-

ing brake.

• Open seat hood.
• Turn oil filter (Fig. 20/1) counter-

clockwise to loosen it and unscrew.

• Screwing new filter.
• Close seat hood.

Fig.20

1

Summary of Contents for Sweepmaster P1200 RH

Page 1: ...Instruction Manual Sweepmaster P1200 RH 6300 10 Sweepmaster D1200 RH 6300 20 ...

Page 2: ...s to be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of April 2014 Hako GmbH D 23843 Bad Oldesloe Hamburger Str 209 239 Telephon 49 4531 806 0 Proper use The Sweepmaster is a sweeper intend ed for commercial use and has been exclusively designed for collecting dry and ...

Page 3: ... It must not represent a source of risks to chil dren Dispose of the machine in accor dance with the applicable local regulations For further information on disposal and recycling contact the au thorized Hako dealer where you pur chased the machine Used batteries with the recycling sym bol contain reusable commodities The heavy metals contained simultaneously represent a serious risk to health and...

Page 4: ...xpert for issue of new expertise This exper tise turns type approval after being stamped by approval authority Driving Licence According to the Driving Licence Act any person who is driving a vehicle run ning at a construction defined maxi mum speed of 6 km h or more on public roads paths and places has to hold a valid driving licence A driving licence of the class L is required for driving the Sw...

Page 5: ... 5 Shaking System 22 3 1 6 Brake 23 3 1 7 Travel Drive Assembly 23 3 1 8 Hydraulic System 23 3 2 Operating Elements 24 3 2 1 Control Panel 26 3 2 2 Emtying of the Dirt Hopper 31 4 Technical Data 33 5 Maintenance and Care 38 5 1 Hako System Maintenance 38 5 2 Maintenance document 39 5 3 Maintenance Schedule 40 5 4 Mount Dismount Sweeper Roll er 46 5 5 Adjust Sweeping Track 47 5 6 Sealing Strips for...

Page 6: ...w ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed work routine CAUTION the machine important information on handling the machine in order to maintain operability Ecological hazard the environment due to use of substances representing an inherent dan...

Page 7: ...ediately replace incomplete or illegible labels As far as safety standards are con cerned spare have to equal genuine spare parts 1 3 Provisions for Operation Before taking into operation check the machine for operational safety Immediately remedy malfunctions It is indispensable for the operator to get acquainted with all attached im plements and controls as well as with their function before ope...

Page 8: ...lifting or lowering the dirt hop per It s only allowed to lift up the dirt hop per in immediately nearness of the container Emtying the dirt hopper on level and solid floor Do not sweeping when the dirt hop per is lifted By emtying the dirt hopper pay atten tion to bystanders Proceed to filter shaking only if the dirt hopper is in closed position Pay attention to hot parts for exam ple cooling wat...

Page 9: ... Do not keep batteries discharged for a longer period always recharge them as soon as possible Top with distilled water only Never refill battery acid in battery cells of perfect condition Keep batteries dry and clean and clear of soiling such e g metallic dust to avoid leakage current Battery acid is highly caustic keep clear of children When checking the battery acid lev el wear safety glasses I...

Page 10: ...ic system Only use genuine fuses with pre scribed connecting load In case of malfunction of the electric system immediately shutdown ma chine and remedy Qualified personnel only is autho rised to proceed to works at the elec trical equipment and only according to electro technical rules Inspect check the electrical equip ment of the machine at regular inter valls Immediately remedy defects such e ...

Page 11: ...ground water soil ing Wipe away spilled fluids and provide for disposal according to the regulations Depending on the filtered substanc es used filter inserts are considered special waste in most cases and have to be disposed of accordingly Batteries contain highly caustic sul phuric acid Batteries have to be handled with utmost caution Old batteries are considered special waste and have to be dis...

Page 12: ...sing or illegible labels im mediately Hako nameplate front Fig 1 1 and rear Fig 2 1 Vehicle identification number Fig 1 2 Instruction manual Fig 1 3 Ignition lock Fig 1 4 Brake Fig 1 5 Parking brake Fig 1 6 Folding apron Fig 1 7 High pressure cleaner Steam cleaner Fig 1 8 Inflation pressure Fig 1 9 Lifted up disposal function Fig 1 10 6 Bar ...

Page 13: ...2 Maximum speed Fig 1 13 and Fig 2 9 option Pinching hazard both sides Fig 2 2 Fuel Fig 2 3 Sweepmaster P1200 RH Gasoline Sweepmaster D1200 RH Diesel Burning surface Fig 2 4 Sweeper roller wearing take up Fig 2 5 Rotating parts Fig 2 6 Hydraulic fluid Fig 2 7 Type name Sweepmaster Fig 2 8 Sweepmaster P1200 RH Sweepmaster D1200 RH ...

Page 14: ...14 Safety information Fig 1 1 2 10 3 4 5 6 7 8 9 9 11 12 13 13 ...

Page 15: ...15 Safety information Fig 2 2 1 9 4 5 6 3 6 7 8 ...

Page 16: ... the machine you are advised to read and comply with the Provisions of Operating from Safety Infor mation chapter Before starting the machine subse quently ac tuate the following control el ements 1 Set all operating levers and switches to neutral 2 Secure the vehicle by engaging the parking brake 3 Turn ignition key to switch on igni tion 4 Sweepmaster P1200 RH Actuate choke with cold engine on l...

Page 17: ...d 7 Check filling level of the dirt hopper and emty if required 8 Operate shaking installation regular for cleanig the filter 2 6 Machine stopping and park ing 1 Release drive pedal which returns automatically in neutral position and the machine slows down to stand still 2 Actuate parking brake 3 Lift sweeper roller and side broom 4 Turn engine off Slowing down the Sweepmas ter is possible by appl...

Page 18: ...owing Transport rides Before transporting the Sweepmaster on other vehicles engage the parking brake and secure the machine by plac ing wedges at the wheels and by straps on the tie down points front Fig 3 1 and rear both sides Fig 3 2 Fig 3 1 2 ...

Page 19: ...ing off actuate the by pass valve Fig 4 4 as follows 1 Open seat hood 2 Loosen wing screw left Fig 4 1 and wing screw right Fig 4 2 of side covers 3 Tip front plate Fig 4 3 forward 4 Turn the lever Fig 4 4 of the by pass valve anticlockwise approx to the touch Fig 4 1 3 2 3 4 ...

Page 20: ...ol lect dirt at corners and borders and to enlarge the working width as well as to increase the area performance on large surfaces The sweeper roller Fig 5 2 casts the dirt overhead into the dirt hopper Fig 5 3 The collected fine dust is evacuat ed by the suction fan and separated by a filter system Fig 5 4 The air re turned into the environment is clean Dirt disposal at the Sweepmaster is re aliz...

Page 21: ...m Fig 6 2 is located at the front right of the machine The operator lifts and low ers is by hand lever Fig 6 3 The swinging area of the side broom arm is limited by stops For special application fitting of a sec ond side broom at the left side is possi ble 3 1 3 Steering Steerage is effectuated mechanically from steering wheel to front wheel via chain This chain is to be re adjusted as required Fi...

Page 22: ...rated The fine dust sets at the out side of the filter blades In case of heavy dusty sweep ing dirt check and clean the plate filter Fig 7 3 at regular intervals 3 1 5 Shaking System Due to normal working vibration the set dust from the plate filter Fig 7 3 partly falls off into the dirt hopper Fig 7 2 To ensure working in a dustfree ambiance actuate the shaking system regulary or after request by...

Page 23: ...assis behind the front cover Fig 8 1 Any work at the braking system has to be executed by autho rized Hako service workshop only 3 1 7 Travel Drive Assembly The Sweepmaster are equipped with a hydrostatic drive assembly which is driven by the combustion engine via hy draulic pump 3 1 8 Hydraulic System The hydraulic system existing of hy draulic valves hydraulic pump with hy draulic fluid tank Fig...

Page 24: ...1 Actuator for folding apron 2 Service brake lock 3 Service brake parking brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 8 Lever for dirt hopper lifting lowering swinging Fig 9 1 3 4 5 6 7 8 2 6 ...

Page 25: ... the same time If the driver releases the pedal it returns to initial position and the machine slows down to standstill Control panel Fig 9 6 Refer to chapter control Panel Seat adjustment Fig 9 7 To adjust the seat position to drivers of different height Adjust the seat so as to allow the driver being comfortably seat ed and attaining all elements required for operation Adjust seat lengthwise pus...

Page 26: ...ion indicator Option 7 Hourmeter 8 Control lamp parking brake 9 Battery charge status indicator 10 Horn 11 Ignition switch 12 Indicator lever Option 13 Lighting Option 14 Warning light Option 15 Rotating beacon Option 16 Side broom left Option 17 Control lamp engine oil pressure 18 Choke flap knob Sweepmaster P1200 RH 19 Control lamp engine oil pressure and water temperature 20 Control lamp prehea...

Page 27: ...om lever Fig 10 2 To lift and lower the side broom or lower and turn on the side broom and sweep er roller in one process Fig 10 1 Lower side broom push lever Lift side broom pull lever Engine speed regulation knob Fig 10 3 To adjust the engine speed Neutral speed is attained by pulling the knob up Suction fan shaking system Fig 10 4 Knob position from bottom to top 0 Activated vacuuming function ...

Page 28: ...0 6 Indicate if using the indicator lever the direction Houmeter Fig 10 7 Indicates the operating hours the coun ter works only if the driver is seated and the ignition is ON Control lamp parking brake Fig 10 8 Lights upon actuation of the parking brake Extinguishes upon release of the parking btake Battery charge status indicator Fig 10 9 Lights upon actuation of the ignition switch and has to ex...

Page 29: ...itch the driving headlight ON OFF Warning light Option Fig 10 14 Use this switch by a technocal defect if is impossible to move the machine Lighting flashes ON OFF Rotating beacon Option Fig 10 15 To switch the rotating beacon ON OFF Side broom left Option Fig 10 16 For special application fitting of a sec ond side broom at the left side is possi ble Switch actuate side broom lower ing and turning...

Page 30: ... lamp engine oil pressure and water temperature Sweepmaster D1200 RH only Fig 10 19 The contrl lamp lights upon occurrence of an error at the engine or the control ler If control lamp continues lighting please inform the Hako Service depart ment Control lamp preheat Sweepmaster D1200 RH only Fig 10 20 Lights upon by switch on ignition Start the machine when control lamp extin guish ...

Page 31: ...ull the lever for sweeper roller and release for lifted up disposal Fig 11 2 in ar row direction Bring dirt hopper for disposal in suit able height position Back the Sweepmaster until the dirt hopper is positioned above the con tainer Pull lever for dirt hopper Fig 11 1 in arrow direction dirt hopper is swing ing in emtying position Forward the Sweepmaster after complete emtying Caution by driving...

Page 32: ...educes stability of the ma chine significanty For this rea son do not lift the dirt hopper but just before emtying Before lifting the dirt hopper the operator has to make sure that no persons or objects are behind or next to the machine Stop the machine on level ground before lifting the dirt hopper When the dirt hopper is lifted the operator has to ride the machine slowly Keep clear of the hazard...

Page 33: ...seat mm 1520 Dead weight kg V 763 D 784 Admissible total weight kg 1330 Driving and sweeping performance Forward speed km h 0 9 Reverse speed km h 0 4 Sweeping speed up to 4 km h recommended km h 9 0 Sweeping track w o with 1 side broom mm 800 1150 Sweeping track with 2 side brooms mm 1470 Theoretical sweep perf with 1 or 2 side brooms m h 10300 13200 Theoretical sweep perf without side broom m h ...

Page 34: ...diameter mm 800 430 Wearing limit mm 350 Speed 1 min 500 20 Sweeping track mm 70 10 Quantity of bristle rows 12 v shaped Serial bristling PA Ground clearance of sealing Sealing strips left right rear mm 1 1 4 Sealing strip front lying on the bottom Side brooms Diameter mm 600 Speed 1 min 85 4 Serial bristling PA ...

Page 35: ...r 4 00 8 Infaltion pressure bar 6 Solid rubber tyres rear 4 00 8 Option Hydraulic system Travel drive assembly Haydraulic fluid e g Mobiloil DTE 15 M or an equivalent oil Hydraulic tank capacity litre 22 Fluid filter cartridge order no CS 050 P 10 A Electric system Starter battery V Ah 12 74 Generator A 13 Type of protection IPX3 ...

Page 36: ...Zyl Piston capacity cm 480 505 Performance at 2550 rpm KW 8 2 8 0 Service speed with sweeper roller side broom and suction fan being on rpm 2550 50 2550 50 Fuel tank capacity litre 25 unleaded 25 diesel Fuel consumtion litre h 2 5 1 25 Engine oil filling type litre 15W 40 1 5 15W 40 1 5 Spark plug Champion RC 12 YC Air cleaner Mann Hummel Mann Hummel 44 100 92 911 44 100 92 911 ...

Page 37: ...under maximum working conditions dB A 94 95 Sound power level LWAd measured according to 2000 14 EG under maximum working condi tions dB A 94 95 Vibration The weighted effective value of acceleration measured in accordance with ISO 5349 1 to which the upper parts of the body hand arm are exposed under normal working conditions m s2 2 5 2 5 The weighted effective value of acceler ation measured in ...

Page 38: ...ll as the intervals for such maintenance works For any spe cific maintenance type the replacement parts are determined and listed in spare part kits Hako System Maintenance K To be performed by the customer in ac cordance to the maintenance and care instructions contained in the operating instructions daily or weekly The driv er operator will be instructed upon de livery of the machine Hako System...

Page 39: ...ratin hours Hako System Maintenance III S 500 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance II 625 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance III 750 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance II 875 operating hour...

Page 40: ...ing maintenance works are to be performeded by the customer Discription of task Interval daily Check engine oil level and refill if required o Check fuel level and refill if required o Check dirt hopper dustbin and empty if required o Operate shaking system o Test drive and function test o ...

Page 41: ... leckage refill if required o Dirt hopper Check sealing and replace if required o Check sweeper roller for wearing or foreign particles re adjust or replace if required o Check electrical system o Check inflation pressure o Check hydraulic fluid level refill if required o Check side broom for wearing re adjust and replace if required o Check folding apron for wearing and damaging re adjust and rep...

Page 42: ...Centre Discription of task Interval after 50 hours of operation uniquely Change engine oil and engine oil filter o Clean fuel filter o Check engine speed o Check sealings at filter system o Visual check of V belts o Change hydraulic fluid filter and refill fluid o Check optical condition of machine o Test drive and function test o ...

Page 43: ... replace if required o Check zero centering of the drive pump o Check service parking brake and re adjust if required o Check inflation pressure o Check hydraulic fluid level o Check sweeping track and adjust if required main and sidebrush o Check brush apron and adjust if required or change o Check sealings at filter system o Check V belt for wearing and correct tension and re adjust if required ...

Page 44: ...enance II o Change engine oil and engine oil filter Sweepmaster D1200 RH o Check idling and service speed o Check battery o Check tension of steering chain and adjust tension if required o Check tread of wheels o Change plate filter o Check lifted up disposal function 2 hand operation o Check hydraulic hoses and replace if required o Check service parking brake and re adjust if required o Check ca...

Page 45: ...ance works according to Hako System Maintenance II and III o Change hydraulic fluid and filter o Engine adjust valve and change seal of valve cover o Check fixing screws brake steering wheel and lifted up disposal and tighten if required Safety check o Check braking system Safety check o For LPG version Germany Expert opinion yearly BGV D 34 Safety check o Check steering wheel Safety check o Test ...

Page 46: ...ct by en gaging parking brake Open locks Fig 12 1 by enclosed square spanner turn counter clock wise Remove cover Fig 12 2 Loosen star shaped knob Fig 12 3 and remove Remove sweeper roller seating Fig 12 4 Turn handle Fig 12 5 upwards and unlock Remove plate with sealing strip Fig 12 6 Remove sweeper roller Fig 12 7 by pulling For mounting the sweeper roller pro ceed in inverse order Fig 12 5 2 1 ...

Page 47: ...per roller and let it run dry Lift sweeper roller and forward the Sweepmaster a bit With the correct sweeper adjustment the prallel sweeping marks have to be appear on the floor sweeping track The sweeping track width is to be 70 mm with the Sweepmaster The sweeping track width can be ad justed at the star shaped knob Fig 13 1 as follows Stop engine and pull key Engage parking brake Open seat hood...

Page 48: ...nt with an inflation pressure of the pneumatic tyres of 6 bar Height of the front sealing strip folding apron cannot be adjusted Be ing dragged it has contact with the floor 5 7 Replace Side Broom The side broom is located at the front right of the machine standard version Use the lever chapter 3 2 1 Fig 10 2 to lift and lower the side broom The swinging area of the side broom is limited by stop s...

Page 49: ...15 3 of the filter installation Loosen wing screws four peaces Fig 15 4 and remove Fold back frame Fig 15 5 and hook frame Fig 15 5 at indicated posi tion by rubber fastening Fig 15 6 Remove plate filter Fig 15 7 For mounting of plate filter proceed in inverse order Clean filter area Check plate filter of damaging Watch for direction of the air on the plate filter Check for correct fit of the plat...

Page 50: ...te Filter Hold the plate filter Fig 16 1 in vertical position and drop it drom a height aof approx 1m to the even floor as repre sented in Fig 16 The soiled side of the plate fil ter points to the bottom Fig 16 1 Floor Clearance approx 1m Soiled side ...

Page 51: ...ety are concerned spare parts will have to be at least of the same quality as the genuine spare parts 5 10 1 Check Engine Oil Level Position the machine on level ground before checking the engine oil level as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood Pull plug Fig 17 1 with dipstick Fig 17 Pull dipstick Fig 17 1 Wipe dipstick Fig 17 1 and push in...

Page 52: ...park ing brake Open seat hood Loosen wing screws of the front cov er and tip the front cover outwards Loosen and remove lock screw Fig 18 1 drain oil Attach lock screw Fig 18 1 again and fill engine oil in the filling opening Fig 18 2 with the machine standing on level ground Let the engine run a short time Check oil level with dipstick contin ue filling if required Fig 18 Engine oil SAE 15 W 40 1...

Page 53: ...ge engine oil filter proceed as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood Loosen wing screws of the front cov er and tip the front cover outwards Turn oil filter Fig 19 1 counter clockwise to loosen it and unscrew Screwing new filter Attach front cover by using wing screw Close seat hood Fig 19 1 ...

Page 54: ...ne oil filter according to maintenance schedule For change engine oil filter proceed as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood Turn oil filter Fig 20 1 counter clockwise to loosen it and unscrew Screwing new filter Close seat hood Fig 20 1 ...

Page 55: ...he en gine Never let the engine run without filtering insert Proceed as follows for dismounting the air cleaner Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood loosen and remove the wing screws of the left side cov er Remove side cover Remove lock cap Fig 21 1 and fil ter Fig 21 2 Proceed to dry cleaning of the air fil ter or replace if required For mounting o...

Page 56: ...cording to maintenance schedule We recommend having all oth er works at the hydraulic sys tem done by a authorized Hako service workshop 5 11 1 Check Hydraulic Fluid Level Turn engine off and pull key Secure machine by engaging park ing brake Open quick release locks Fig 22 1 and remove cover Fig 22 2 Clean the area of the dipstick Fig 22 3 Pull dipstick Fig 22 3 Wipe dipstick by means of cloth Pu...

Page 57: ...ll below the minimum It should read between the minimum and the maxi mum Fig 22 5 11 3 Change Hydraulic Filter Change the hydraulic filter according to maintenance schedule For change hydraulic filter proceed as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood loosen and remove the wing screws of the left side cov er Turn hydraulic filter Fig 23 1 coun ...

Page 58: ... as follows Move up the dirt hopper Fig 24 1 Turn engine off and pull key Secure machine by engaging park ing brake Place recipient under the drain plug Fig 24 2 drain plug is located un derneath the hydraulic case Fig 24 3 and remove drain plug Fig 24 2 Turn in the screw observe of the O ring Refill hydraulic fluid see paragraph 5 11 2 Fig 24 1 2 3 ...

Page 59: ...0 V belt for sweeper roller 11 Belt pulley for sweeper roller 12 Tension spring 13 Tensioning roller lever 14 Tension spring 15 Tensioning roller 16 Tensioning roller lever for sweeper roller drive 17 V belt pulley for suction fan 18 V belt for dynamo 50 Hz 19 Belt pulley for hydraulic pump 20 V belt for hydraulic pump 150 Hz 21 Belt pulley for dynamo 22 Transmission pulley for sweeper roller driv...

Page 60: ... option 8 Parking and rear light right F8 5A option 9 Vibratory motor F9 35A 10 Warning light and rotating beacon F10 10A option 11 Side broom left F11 4A option 12 Control voltage preheat only diesel F12 10A F12 optionally for LPG 13 Control voltage preheat only diesel F13 10A F13 optionally for LPG 14 K1 Control unit K1 15 Automatic monitoring for filter K4 16 Shaking device K5 17 Auxiliary rela...

Page 61: ...61 Maintenance and Care 19 Dim light or head lamps K6 option 20 Flasher unit K7 option 21 LPG Switchgear unit A1 option 22 Heater plugs F14 only diesel 23 Main fuse F0 50A below the battery Fig 27 23 ...

Page 62: ...e filter Superfine filter with special coating for dust free sweeping in prob lematic areas see spare part cat aloque Comfort seat Seat features adjustable cushioning 7093 Silence Kit For use within noise sensitive areas 6339 Solid rubber tyres Set of punture safe SE Superelastic tyres 4 00 4 2 rear wheels on rim 6334 Solid rubber tyres Set of punture safe SE Superelastic tyres 4 00 4 leaving no t...

Page 63: ...2006 42 EC and to the requirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical specifica tion s has have been respected EN 60335 2 72 EN 55012 EN 61000 6 2 Bad Oldesloe 22 04 2014 Dr Rainer Bavendiek Director R D Name of the person authorised for Hako to com...

Page 64: ...zentechnik für eine saubere und schönere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2736 3100 11 ...

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