background image

 Replacing the tip

Removing and inserting the tip:

  Removing the tip: Hold the sleeve assembly  

to remove the connector. 

  Remove the tip from the sleeve assembly.

  (If the tip is hot, hold it with the heat-resis-

tant pad.)

    Inserting the tip: Hold the head part and in-

sert the tip into the sleeve assembly. Push 

until  the  sleeve  assembly  touches  the  ring 

round the tip; at this point the tip should not 

be forced further into the sleeve assembly.

  Put the tip into the connector.

     Insert the new tip firmly into the connector.

 There are no orientation requirements.

CAUTION:

The tip can be very HOT. Use the heat-resistant pad for 

handling hot tips, but do not hold the hot portion of the 

tip, even with the pad, for a long time.

6

®

FM

-20

21

24

V-7

0W

 Using the iron holder

Remove any excess solder from the tip

by thrusting the tip into the cleaning wire.

(Do not wipe the tip against the wire. This 

may cause molten solder to spatter.)

When the wire become dirty or loaded with 

solder, turn the wire until a clean surface is 

presented.

When  changing  the  cleaning  wire,  lift  the 

case top vertically to prevent solder debris 

from falling out.

7. PARAMETER SETTINGS

Auto power shutoff

This is an optional setting. When it is activated 

and the soldering iron is not used for 30 min-

utes, the power to the heating element is shut 

off  automatically,  the  alarm  will  sound  three 

times  and  the  selected  heat  range  lamp  will 

light slowly. When the temperature decreases 

to 100°C/212°F, the heat range indicator lamps 

light in a slow clockwise sequence. If the sta-

tion is left in this mode, the 'alarm' will continue 

to sound every thirty minutes. To resume sol-

dering, cycle the power switch OFF, then ON. 

The power will be turned on automatically if the 

heat  range  selector  button  is  pressed  before 

the temperature decreases to 100°C/212°F.

The auto power shutoff switch is on the bottom 

front of the case. To turn this function ON ,set 

the switch to the ' I ' position. (OFF is reverse.)

Hold the sleeve assembly at the front to remove tip. 

Hold these parts to insert tip into sleeve assembly.

Hold and squeeze this part to insert into the connector.

9. ERROR MESSAGES

 System Error

When the power is turned on, the system au-

tomatically  checks  its  memory  and  the  stored 

program.  If  a  problem  is  found,  all  the  heat 

range indicator lamps will light and the tip will 

not heat.

NOTE:

“Sensor error” also occurs if the tip is not inserted prop-

erly. 

 Sensor Error

When there is the possibility that a failure has 

occurred in the sensor or heater (including the 

sensor  circuit),  the  heat  range  indicator  lamp 

will blink rapidly and the heater is shut down.

 Heater terminal short circuit 

error

 Soldering iron error

7.5

6.5

8.0

7.0

All

  the  heat  range  indicator  lamps  will  blink, 

and the alarm will sound continuously. Possible 

causes are: the tip is inserted the wrong way, 

an incompatible tip is inserted, or a foreign ob-

ject is in the connector.

The 

yellow

 and 

red

 heat range indicator lamps 

will blink if the connector cord is not attached to 

the station OR the wrong soldering iron is con-

nected.

7.5

6.5

8.0

7.0

7.5

6.5

8.0

7.0

7.5

6.5

8.0

7.0

9

CAUTION:

Do  not  connect  the  FM-2022  or  FM-2023  with  the 

FP-102.

Summary of Contents for FP-102

Page 1: ... CAUTIONS NOTES AND EXAMPLES 2 4 PART NAMES 3 5 INITIAL SETUP 3 6 OPERATION 5 7 PARAMETER SETTINGS 6 8 MAINTENANCE 7 9 ERROR MESSAGES 9 10 TROUBLE SHOOTING GUIDE 10 11 PARTS LIST 11 12 TIP STYLES 13 13 WIRING DIAGRAM 15 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VALENCI...

Page 2: ...Stability 75 W The four segment lights on the front panel indicate the heat range selected for the FP 102 6 5 650 F 343 C 7 0 700 F 371 C 7 5 750 F 399 C 8 0 800 F 427 C 9 F 5 C at idle temperature Power Consumption Tip to Ground Resistance Tip to Ground Potential Total Length w o cord Weight w o cord Cord 70 W 24 V 2 2 mV 188 mm 7 4 in with 2 4D tip 30 g 0 067 lb 1 07 oz with 2 4D tip 1 2 m 4 ft ...

Page 3: ...me wet or use it with wet hands Do not modify the FP 102 Use only genuine Hakko replacement parts Do not bend or damage the control card If the card does become damaged do not force the card into the station slot Do not strike the iron against hard objects to remove excess solder This may damage the iron Remove power and iron cords by holding theplug not thewires Be sure the work area is well vent...

Page 4: ...Holder 1 B3001 B2791 B2999 599B 02 599 029 B2756 With screw With rubber feet B3000 iron receptacle Iron receptacle Retaining clip Iron holder base Tip cleaner Cleaning wire Tip tray 3 2 1 1 6 1 2 3 7 6 5 4 3 1 3 5 See section 12 TIP STYLES 7 4 5 12 4 PART NAMES 3 Heat resistant pad Iron holder FP 102 Soldering station Control card Card chain Tip tray Tip cleaner Tip not included Receptacle Card sl...

Page 5: ...TE Spare or repair parts do not include mounting screws if they are not listed on the description Screws must be ordered separately 7 5 6 5 8 0 7 0 MODEL FP 102 FP 102 Station Item No Part No B2839 B2861 B2835B B2836 B2837 B2838 B2852 B1319 B2015 B2103 B2227 B2224 Part Name Control card Front panel P W B temperature control and connector Transformer Upper case Lower case Power switch Power cord Co...

Page 6: ...or one of the four seg ment buttons indicating the selected range will blink 3 When the set temperature is reached the buzzer alarm sounds indicating it is ready for use The indicator lamp remains on steadily NOTE When not in use place the soldering iron to the iron holder Control card Each FP 102 comes with a small card which inserts into the Card slot on the front of the unit This card is used w...

Page 7: ...tor lamps light in a slow clockwise sequence If the sta tion is left in this mode the alarm will continue to sound every thirty minutes To resume sol dering cycle the power switch OFF then ON The power will be turned on automatically if the heat range selector button is pressed before the temperature decreases to 100 C 212 F The auto power shutoff switch is on the bottom front of the case To turn ...

Page 8: ...emperature when sol dering The excellent thermal recovery charac teristics of the FP 102 ensure effective solder ing at low temperatures 2 Cleaning Always clean the soldering tip before use to remove any residual solder or flux adhering to it Use the 599B tip cleaner provided with the FP 102 or use a clean and moist cleaning sponge part no A1519 Contaminants on the tip have many deleterious effect...

Page 9: ...emperature when sol dering The excellent thermal recovery charac teristics of the FP 102 ensure effective solder ing at low temperatures 2 Cleaning Always clean the soldering tip before use to remove any residual solder or flux adhering to it Use the 599B tip cleaner provided with the FP 102 or use a clean and moist cleaning sponge part no A1519 Contaminants on the tip have many deleterious effect...

Page 10: ...tor lamps light in a slow clockwise sequence If the sta tion is left in this mode the alarm will continue to sound every thirty minutes To resume sol dering cycle the power switch OFF then ON The power will be turned on automatically if the heat range selector button is pressed before the temperature decreases to 100 C 212 F The auto power shutoff switch is on the bottom front of the case To turn ...

Page 11: ...or one of the four seg ment buttons indicating the selected range will blink 3 When the set temperature is reached the buzzer alarm sounds indicating it is ready for use The indicator lamp remains on steadily NOTE When not in use place the soldering iron to the iron holder Control card Each FP 102 comes with a small card which inserts into the Card slot on the front of the unit This card is used w...

Page 12: ...TE Spare or repair parts do not include mounting screws if they are not listed on the description Screws must be ordered separately 7 5 6 5 8 0 7 0 MODEL FP 102 FP 102 Station Item No Part No B2839 B2861 B2835B B2836 B2837 B2838 B2852 B1319 B2015 B2103 B2227 B2224 Part Name Control card Front panel P W B temperature control and connector Transformer Upper case Lower case Power switch Power cord Co...

Page 13: ...Holder 1 B3001 B2791 B2999 599B 02 599 029 B2756 With screw With rubber feet B3000 iron receptacle Iron receptacle Retaining clip Iron holder base Tip cleaner Cleaning wire Tip tray 3 2 1 1 6 1 2 3 7 6 5 4 3 1 3 5 See section 12 TIP STYLES 7 4 5 12 4 PART NAMES 3 Heat resistant pad Iron holder FP 102 Soldering station Control card Card chain Tip tray Tip cleaner Tip not included Receptacle Card sl...

Page 14: ...me wet or use it with wet hands Do not modify the FP 102 Use only genuine Hakko replacement parts Do not bend or damage the control card If the card does become damaged do not force the card into the station slot Do not strike the iron against hard objects to remove excess solder This may damage the iron Remove power and iron cords by holding theplug not thewires Be sure the work area is well vent...

Page 15: ...Stability 75 W The four segment lights on the front panel indicate the heat range selected for the FP 102 6 5 650 F 343 C 7 0 700 F 371 C 7 5 750 F 399 C 8 0 800 F 427 C 9 F 5 C at idle temperature Power Consumption Tip to Ground Resistance Tip to Ground Potential Total Length w o cord Weight w o cord Cord 70 W 24 V 2 2 mV 188 mm 7 4 in with 2 4D tip 30 g 0 067 lb 1 07 oz with 2 4D tip 1 2 m 4 ft ...

Page 16: ... CAUTIONS NOTES AND EXAMPLES 2 4 PART NAMES 3 5 INITIAL SETUP 3 6 OPERATION 5 7 PARAMETER SETTINGS 6 8 MAINTENANCE 7 9 ERROR MESSAGES 9 10 TROUBLE SHOOTING GUIDE 10 11 PARTS LIST 11 12 TIP STYLES 13 13 WIRING DIAGRAM 15 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VALENCI...

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