Hagie UpFront STS 10T Operator'S Manual Download

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8.6

VIII.

TROUBLE SHOOTING

C. HYDROSTATIC SYSTEM

PROBLEM

POSSIBLE CAUSE

SUGGESTED REMEDY

Machine will move in only one di-

rection

•

Speed control is set too low

•

Hydrostatic system failure

•

Adjust the setting of the speed

control knob

•

Call Hagie Customer Service

Hydrostatic system responding

slowly

•

Engine speed too low

•

Oil in reservoir low

•

Cold oil

•

Plugged filter

•

Partially restricted suction line

•

Hydrostatic system failure

•

Set engine at operating RPM

before trying to move machine

•

Fill reservoir to proper level

with approved oil; see section

on service and maintenance

•

Allow adequate warm up period

•

Check and replace filter

•

Inspect for collapsed suction

hose

•

Call Hagie Customer Service

Noisy hydrostatic system

•

Cold oil

•

Low engine speed

•

Oil level in reservoir low

•

Hydrostatic system failure

•

Allow adequate warm up period

•

Increase engine speed

•

Fill reservoir to proper level

with approved oil; see section

on service and maintenance

•

Call Hagie Customer Service

Summary of Contents for UpFront STS 10T

Page 1: ... related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm ANY PICTURES CONTAINED WITHIN THIS OPERATOR S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION PURPOSES ONLY HAGIE MANUFACTURING COMPANY STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DE...

Page 2: ...R S MANUAL FOR HAGIE MODEL STS 10T HI TRACTOR 01 11 493445 2008 Hagie Manufacturing Company Clarion Iowa USA 721 CENTRAL AVENUE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 COVERS MACHINE SERIAL NUMBERS U16T0990001 thru U16T1111100 ...

Page 3: ...ATIC ID INSIDE DIAMETER IN INCH INFO INFORMATION Km H KILOMETERS PER HOUR L LITER DISPLACEMENT l LITER LIQUID LB POUND m METER MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH MONTH MTR MOTOR NO NUMBER OD OUTSIDE DIAMETER POLY POLYETHYLENE PRESS PRESSURE PRKNG PARKING PSI POUNDS PER SQUARE INCH QT QUART RAD RADIATOR REC RECOMMENDED REQ REQUIRED RPM REVOLUTIONS PER MINUTE ...

Page 4: ...g condition We have attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to make changes in the design and material of any subsequent sprayer without obligation to existing units We thank you for choosing a Hagie sprayer and assure you of our continued inter...

Page 5: ...le this manual should accompany the sprayer If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manufacturing Company 721 Central Avenue West Box 273 Clarion IA 50525 0273 515 532 2861 TO THE OPERATOR The following symbols found throughout this manual alert you to potentially dangerous conditions to the op...

Page 6: ... 4 19 4 26 SPRAY SYSTEM 4 27 4 32 V TRANSPORTING 5 1 5 4 VI SERVICE AND MAINTENANCE 6 1 6 23 SERVICE POINT REFERENCES 6 1 6 5 FLUIDS 6 6 6 9 FILTERS 6 10 6 13 LUBRICATION 6 14 ELECTRICAL 6 15 6 16 BELTS 6 17 BOLT TORQUES 6 18 6 19 TOE IN 6 20 6 21 AIR PRESSURE 6 22 OTHER SYSTEMS 6 23 VII STORAGE 7 1 7 2 VIII TROUBLE SHOOTING 8 1 8 9 IX LIMITED WARRANTY 9 1 TABLE OF CONTENTS iv ...

Page 7: ... SAFETY DECALS DRIVING Before moving sprayer make sure no persons or obstructions are in path of travel Do not permit passengers on sprayer when it is moving they may fall off or obstruct operator s view Never drive near ditches embankments holes mounds or other obstacles Never drive on hills too steep for safe operation Always drive at a reasonable field speed Reduce sprayer s speed before turnin...

Page 8: ...ory engine RPM settings Operate engine at one bump to assure proper charge pressure for brakes to work properly Start engine from operator s seat only Do not by pass safety start switch Never use starting fluid to assist engine start up Never run sprayer engine in a closed building Proper exhaust ventilation is required If equipped with ground speed sensing radar do not look directly into radar be...

Page 9: ...e refueling Do not smoke while refueling Do not fill fuel tank completely Fuel may expand and run over GENERAL REPAIR MAINTENANCE Turn off engine before checking adjusting repairing lubricating or cleaning any part of sprayer When servicing radiator let engine cool before removing pressurized cap Disconnect battery ground cable and turn main battery switch off before servicing electrical system or...

Page 10: ...s or spray residue from sprayer to prevent corrosion and deterioration Select a safe area to fill flush calibrate and clean sprayer where chemicals will not drift or run off to contaminate people animals vegetation or water supply Never place nozzle tips or other parts to one s lips in an attempt to unclog spray tip Do not spray when wind is in excess of chemical manufacturer s recommended speed S...

Page 11: ...ollowing are locations of important safety de cals Replace them if they are torn or missing All warning decals and other instructional Hagie decals or machine striping may be purchased through Hagie Customer Support Department To replace decals be sure the installation area is clean and dry decide on exact position before you remove the backing paper DECAL LOCATION Rear of mainframe above booster ...

Page 12: ...I SAFETY DECALS 1 6 650165 Right side rear cab post 650174 In engine compartment on radiator 650164 Left side rear cab post ...

Page 13: ... SAFETY DECALS 1 7 650176 Inside right hand cab post by rear window 650178 Quick attach mount On hydraulic reservoir to left of sight gauge picture 2 650339 On front cross member left side picture 1 1 2 ...

Page 14: ...I SAFETY DECALS 1 8 650850 On solution tank near fill lid 650848 On ladder pivot tube 650849 On engine compartment near fuel cell cap ...

Page 15: ...I SAFETY DECALS 1 9 650982 650981 In engine compartment near radiator cap 650851 Left rear mainframe On fuel cell near batteries Fuel cell Solution pump hydraulic motor shield ...

Page 16: ...ifica tion plates that describe the type of mount and gear ratio To ensure prompt efficient service when or dering parts or requesting service repairs from Hagie Manufacturing Company record the serial numbers and identification numbers in the spaces provided below NOTE Reference to left hand and right hand used throughout this manual refers to the position when seated in the operator s seat facin...

Page 17: ...BERS 2 2 Front Rear Wheel Hubs Left Right Front Rear Hydrostatic Pumps Refer to parts manual Front Wheel Motors Left Right Sauer hydraulic pump Front Rear Rear Wheel Motors Left w Sensor Right w Sensor Refer to parts manual ...

Page 18: ...le 2500 RPM no load 1 Drive Hydrostatic pump Sauer Danfoss Tandem 90 series Displacement 150cc 75 X 2 with electronic displacement control Drive train All time four wheel drive Speed ranges 2 Hydrostatic wheel motors front and rear Sauer Danfoss 90 series Final drives Type Planetary gear reduction hubs front Torque Hub 22 1 rear Torque Hub 27 1 w brake Lubrication Oil bath 2 Brakes parking only Ty...

Page 19: ... polyethylene w sight gauge Optional 1000 gal 3785 ℓ stainless steel w sight gauge Agitation polyethylene tank Eductor type w elect var speed control Agitation stainless steel tank Sparge type w elect var speed control 4 General Spray System Pump Diaphragm semi hydraulically driven with pulse width modulated control valve Solution valves Electric ball valves Pressure gauge 100 PSI glycerin filled ...

Page 20: ...rol 15 AMP 7 each power power point 1 wiper washer power point 2 XS A2 module power Norac if equipped Raven console XT2 A1 module 20 AMP 2 each power HVAC fan high 25 AMP 1 each FUSE MODULE 2 Ignition ON 5 AMP 1 each Radio dome light MDM RTC 10 AMP 4 each diagnostic plug spare Head lights 2 terminal strip power 15 AMP 6 each agitator rinse valves air dryer field lights XP2 A0 module power XT2 A0 2...

Page 21: ...0 AMP 1 each OTHER FUSES AND RELAYS Flasher light harness 12V flasher relay 15 AMP fuse 4 each 40 AMP relay 3 each Main rear harness 30 AMP fuse Main chassis 5V relay Console Relay 15V 100 AMP 3 Lights Front of cab 2 Trapezoidal head lights 4 flood lights Transom mount 2 Trapezoidal head lights Boom cradle forward 2 Trapezoidal flood lights 1 each Boom cradle rearward 2 Trapezoidal flood lights 1 ...

Page 22: ...eter Fuel Water temperature Battery voltage Engine oil pressure Ground speed Engine RPM Tread adjustment assist Stereo AM FM WB with CD Solution tank 1000 gallons 3785 ℓ Fuel cell 150 gallons 530 ℓ Cooling system including block lines radiator 18 gallons 68 ℓ Hydraulic oil including tank lines filter cooler 55 gallons 208 ℓ Rinse system tank 100 gallons 379 ℓ Engine oil including crankcase lines f...

Page 23: ...PACITY lbs kg OVERALL DIAMETER In mm STATIC LOAD RADIUS in mm ROLLING CIRCUM in mm STANDARD 380 85R46 Radial TU 46 317 16 15 2 386 1 6600 2993 71 71 8 1823 7 32 9 835 7 217 0 5511 8 Load capacity measured at 30 mph 48 28 km h unless otherwise specified Static load radius is suggested and will vary with load ...

Page 24: ... item A Activate the hazard warning lights anytime day or night that you are traveling on a public road unless prohibited by law FIG 4 1 6 A Hazard Warning light switch B Highway lights running light switch C Steering Wheel D Turn signal indicator light E Turn signal switch F Ignition switch G Steering wheel tilt adjust H Steering column release pedal FIG 4 1 4 F G FIG 4 1 3 H A B D C FIG 4 1 5 ...

Page 25: ...not a self center ing switch you must return it to the OFF position by hand after completing your turn FIG 4 2 4 HIGHWAY LIGHTS RUNNING LIGHTS The high way lights are mounted on the cab and either side of the transom fig 4 2 1 Use these trapezoid head lamps when traveling on a public road at night Turn them on using the highway running light switch located on the front console fig 4 2 1 item B Act...

Page 26: ...he movement of the upper portion of the steering column only The steering wheel has infinite position possibilities To use the adjustment handle turn it down toward the operator to loosen it You do not need to remove the handle all the way simply loosen it enough to freely move the steering wheel With the handle loosened push or pull on the steering wheel until it is in a comfortable position Hold...

Page 27: ...ion switch I Float switch J Work Mode switch K Tread Adjust switches L Boom Spray Section switches M Fence Row Nozzle switch N Power Ports FIG 4 4 1 A B C D O Forward P Neutral Stop Q Reverse R Foamer switch S Hydraulic Lift T Left Boom level horizontal fold U Right Boom level horizontal fold V Master Spray switch ON W Speed Range switch R S T U V W N FIG 4 4 4 FIG 4 4 5 O P Q FIG 4 4 2 E F G H I ...

Page 28: ...r to OPER ATING SYSTEMS section B on the hydrostatic drive system FIG 4 5 2 THROTTLE SWITCH The throttle switch fig 4 5 3 is used to control engine RPM There are 2 settings that are controlled by the switch high and low with a RPM range of 800 to 2500 The buttons on the side of the hydrostatic lever fig 4 5 4 are to control the speed ranges within the RPM setting For more information on the thrott...

Page 29: ...n not be turned on if certain conditions exist You can not turn the switch on if the machine is not in neutral The switch controls the functions of the spray system and the booms This was set up to protect you the operator and others from accidentally engaging the spray system while transporting Be sure that this switch is on before you intend to engage the spray system TREAD ADJUST SWITCH The tre...

Page 30: ...ection D on spray systems for more informa tion FORWARD CONTROL The hydrostatic lever is responsible for the direction of motion of the machine To move forward slowly move the hydro static lever forward fig 4 7 2 item F REVERSE CONTROL To move the machine in reverse slowly move the hydrostatic lever backward fig 4 7 2 item H Be sure that the machine is clear of all dangers before putting it in rev...

Page 31: ... port they would also be able to re program the machine if it became necessary This port is not for the use of personal computers or personal digital assistants PDA s The Hagie diagnostic port is protected by a 10 amp fuse WARNING INDICATOR LIGHT The warning indicator light fig 4 8 1 item B will come on if there are any malfunctions or faults in the systems monitored by the MDM These warnings incl...

Page 32: ...justable Check the spray pattern and adjust at the begin ning of each season or as necessary FIG 4 9 3 A B FIG 4 9 4 A CAB SPRAY SYSTEM INDICATOR LIGHT The spray system indicator light fig 4 9 1 item A will illuminate when the main spray control on the hydro static lever fig 4 9 2 has been activated If the light is not on the spray system is not on MDM The MDM fig 4 9 1 item B is also re ferred to...

Page 33: ...10 1 A B FIG 4 10 2 FIG 4 10 3 CLIMATE CONTROLS The climate controls fig 4 10 4 are con tinuous adjusting dial switches located on the front upper cab headliner Adjusting Fan Blower Speed fan blower speed is controlled by the left rotary dial fig 4 10 4 item A To increase the fan speed rotate the dial clockwise To reduce the fan speed rotate the dial counterclockwise To shut the fan off rotate the...

Page 34: ...nufacturer s manual for operating and programming information RAVEN SPRAY SYSTEMS CONSOLE The spray system is controlled by the Raven SCS 4600 fig 4 11 3 and the Pulse Width Modulated Valve fig 4 11 4 The system receives data and automati cally makes adjustments based on the target rate of application set by the operator For detailed information regarding the pro gramming and operating of the Rave...

Page 35: ...at E Cab Fresh Air Filters F Interior Lights G Air Ride Seat FIG 4 12 3 INTERIOR LIGHTS The STS10 cab has two interior lights A dome light that comes on when the door of the cab is opened and a courtesy light that comes on when the field lights are turned on fig 4 12 6 The courtesy light illuminates the side console The dome light can also be manually turned on C D F FIG 4 12 5 G B ...

Page 36: ...front windshield is rounded with a green UV reflective tint and the side and back panels are flat with a UV reflective gray tint The design of the cab and the use of the glass allows a 210 view tip to tip of the booms from the operator s seat FIG 4 13 2 REAR VIEWING MIRRORS The cab also has two external rear viewing mirrors fig 4 13 3 FIG 4 13 3 CAB FILTERS Inside the cab are two filters fig 4 13 ...

Page 37: ...eat Push knob in to raise seat C Lateral Isolator Lift lever to engage lateral iso lator Push lever down for lock out D Ride Firmness Adjustment Rotate knob coun terclockwise for firm ride clockwise for soft ride and in the middle for an average ride E Fore Aft Adjustment Pull lever out and move seat A B C D G H I F F Fore Aft Isolator Lift lever to engage fore aft isolator Push lever down for loc...

Page 38: ...rd with a 215hp Cummins diesel engine fig 4 15 1 The engine has a direct mounted Sauer Danfoss 90 Series tandem hydro static pump fig 4 15 2 More information on the operation of the en gine is on the next page WHEEL MOTORS AND WHEEL HUBS The STS 10T s all time four wheel drive system consists of the Sauer Danfoss hydrostatic wheel motors fig 4 15 3 and the planetary gear reduction hubs wheel hubs ...

Page 39: ...ine from operator s seat only When running engine in a building be sure there is adequate ventilation 6 6 6 8 6 6 6 11 6 12 6 17 6 23 NOTE Cold oil may not flow in quantities adequate to prevent pump cavitation BATTERY DISCONNECT The STS 10T is set up with a battery disconnect safety device fig 4 16 1 This device is located on the left side of the rear frame cross tube When the key is turned to th...

Page 40: ... wait to start light in the message center fig 4 17 3 to go out be fore engaging the starter If the engine fails to start after 15 seconds turn the key to OFF wait one minute and repeat the procedure If the engine does not start in three attempts check the fuel supply system Absence of blue or white exhaust smoke during cranking indicates that no fuel is being delivered 3 Observe the warning light...

Page 41: ... the hydrostatic lever back To stop slowly push the lever to the N neutral position 5 Before turning off the engine reduce engine speed and allow the engine to idle at least three minutes SPEED CONTROL Speed control may be adjusted with the speed control dial fig 4 18 4 This will conveniently help regain consis tent field speeds when re entering a field from the end rows To set a speed limit start...

Page 42: ...cement pump that supplies the required hydraulics to operate the full time power steering unit boom control cylinders lift level and fold tread adjust ladder outer boom breakaway and the solution pump The return oil from the load sense pump is mixed with the oil from the gear pump 4 19 7 on the side of the engine This pump supplies a constant flow of oil from the hydraulic tank to the cooler and t...

Page 43: ... full time control self centering double action steering cylinders SOLUTION PUMP The solution pump fig 04 20 4 is a diaphragm pump semi hydraulically controlled with the pulse width modulated control valve fig 4 20 3 The valve is controlled by the Raven console per the calibration settings entered by the operator The solution pump is also used to distribute the water or cleaning solution from the ...

Page 44: ...er from the ground level ladder may swing quickly and strike an unsuspecting person LADDER To raise or lower the ladder you will need to locate the BRAKE LADDER switch at the front of the right hand console fig 4 21 3 When the brake is applied the ladder will lower automatically fig 4 21 1 The ladder will not raise fig 4 21 2 until the machine is running and the switch has been returned to the OFF...

Page 45: ...e the switch when the tread indicator reaches the desired tread marking 4 After adjustment is complete all four tread width indicators should have identical readings 5 To recalibrate toe in while driving forward slowly turn the steering wheel all the way one way until both steering cylinders bottom out continue turning the wheel a little more to let fluid bypass the cylinder Then turn the steering...

Page 46: ...pray booms fig 4 23 1 are controlled by an electro hydraulic system This system consists of op erator manipulated switches located in the sprayer s cab and hydraulic cylinders attached to the booms It pro vides control of lift level and horizontal extension 4 23 1 ...

Page 47: ...rer s guide for information regarding spray tip height fig 4 24 3 To raise and lower the transom boom assembly depress the square rocker on the hydrostatic lever fig 4 24 1 and move it either UP or DOWN While pressed it will activate the transom lift cylinders fig 4 24 2 1 FIG 4 24 1 FIG 4 24 2 ...

Page 48: ... Round Rocker UP or the left or right Round Rocker DOWN buttons on the hydrostatic lever fig 4 25 3 While depressed these buttons activate the level cylinders connecting either boom to the transom fig 4 25 2 This adjustment also aids in placing the booms correctly in the cradles for transporting and storing FIG 4 25 2 FIG 4 25 3 FIG 4 25 1 ...

Page 49: ...er fig 4 26 3 While depressed these switches activate cylinders connecting either boom to the transom fig 4 26 2 Fold or unfold the booms in an open area only Make sure no one is standing in the boom extension s travel path Booms can be folded if speed is less than 5MPH FIG 4 26 2 FIG 4 26 3 FIG 4 26 1 IV OPERATING SYSTEMS C HYDRAULIC SYSTEM Horizontal Boom Extension ...

Page 50: ...FERENCE 1 Calibrate spray system console 2 Check contents and quantity in solution tank 4 1 4 11 or Raven manual NOTE Never attempt to operate the spray system without solution in the spray tank Operating the spray system with no solution in the tank will cause severe damage and void the warranty 3 Start engine 4 Open tank valves if desired activate the agitation system 5 Turn on the WORK MODE swi...

Page 51: ...n Pump F Individual Solution Control Valve Switches G Flow Meter H Pressure Gauge I Individual Solution Control Valves J Main Solution Spray Control Switch K Spray Booms L Raven Monitor M Master Spray Indicator Light B A FIG 4 28 7 J FIG 4 28 5 FIG 4 28 2 FIG 4 28 3 J F FIG 4 28 6 G I H FIG 4 28 1 C FIG 4 28 4 FIG 4 28 8 FIG 4 28 10 FIG 4 28 9 E M K L ...

Page 52: ...P VALVE The solution pump valve fig 4 29 2 item 2 is a ball type valve that has to be turned on and off manually This valve is to allows the fluid from the solution tank to flow to the solution pump RINSE TANK VALVE The rinse tank valve not shown will allow fresh water to flow from the rinse tank through the solution pump and lines This does not allow for the rinse of the solution tank The solutio...

Page 53: ...re gauge fig 4 30 1 item 1 gives you a constant visual dis play of the amount of solution being applied measured in PSI The pressure as determined by the pulse width modulated control valve will vary according to ground speed If applying solution manually the solution pressure gauge visually informs the operator of needed manual adjustments The gauge also shows when there is a drop in pressure ind...

Page 54: ... on the ladder is open With the ladder down you can attach the owner supplied connec tion to the solution fill connection Fill to the desired level When finished shut all of the valves and return the front fill to the locked position See the next page for information regarding the use of the side fill inductor for filling the solution tank FIG 4 31 2 FIG 4 31 1 ...

Page 55: ...nd rows of a field and turning it back on when you re enter the field The individual switches allow you to turn the valves on or off separately When the main spray power is ON a green indicator light mounted on the right side of the message center fig 4 32 3 will illuminate FIG 4 32 2 FIG 4 32 3 BOOM SOLUTION VALVE SWITCHES The spray booms are divided into sections that are independently supplied ...

Page 56: ...ise the transom and fold the booms in toward the machine When the boom reaches the last 8 10 degrees of travel it will automatically slow down to avoid im pact with the cradle Raise each individual boom level until it clears the outer cradle stop fig 5 1 1 Fold the boom in toward the cradle back stop When it touches the back stop lower the boom level until the full weight of the boom rests in the ...

Page 57: ...dges wires or other obstructions unless there is clearance 9 Use extra care before entering or leaving a public road or highway 10 A SMV Slow Moving Vehicle emblem has been mounted on the sprayer to warn other drivers that one is moving slowly Keep it properly displayed unless prohibited by law 11 Do not drive sprayer at speeds exceeding 20mph with solution in the tank DO NOT operate the machine a...

Page 58: ... DAILY 6 7 WHEEL HUB OIL LEVEL F 100HRS 6 22 WET TANK AIR TANK A 6 14 FRONT LEG STRG ZERKS 2 1EA LEG 50HRS 6 14 ALL OTHER GREASE ZERKS 19 PLACES 50HRS 6 19 TREAD ADJUSTMENT BEARING TORQUE AS REQ J 6 15 BATTERIES 100HRS AS REQ DAILY 6 18 LUG NUT TORQUE G 6 22 TIRE PRESSURE 50HRS 6 13 FRESH AIR PAPER CAB FILTER 50HRS AS REQ 6 13 CHARCOAL CAB FILTER AS REQ 6 23 SPRAY NOZZLE DIAPHRAGMS TIPS 1000HRS 50...

Page 59: ...ir level page 6 6 7 Check solution line strainer page 6 12 8 Drain wet tank and air tank page 6 22 9 Check batteries page 6 15 10 Check radiator grille screen 6 11 HOURS 10 Initial checks after receiving machine IMMEDIATELY 1 Check lug nut torque then every 50 hours page 6 18 FIRST 50 HOURS 1 Change wheel hub oil again at 100 hours and then every 500 hours thereafter page 6 7 2 Change hydraulic re...

Page 60: ...r page 6 13 9 Change batteries page 6 15 10 Change paper cab filter page 6 13 11 Change charcoal cab filter page6 13 12 Check and replace spray nozzle diaphragms and spray tip page 6 23 HOURS Every 50 HOURS 1 Check tire pressure page 6 22 2 Check lug nut torque page 6 18 3 Visually inspect tread adjust bearing bolts page 6 19 4 Grease all lubrication zerks page 6 14 5 Knock particles from fresh ai...

Page 61: ...er separator page 6 12 3 Change hydraulic reservoir oil page 6 6 4 Change wheel hub oil page 6 7 5 Check spray nozzle diaphragms and spray tips page 6 23 6 Change engine oil page 6 6 and lube filter 6 12 7 Change the in line fuel strainer page 6 12 8 Change the remote fuel filter page 6 12 ONCE A YEAR or HOURS 500 Every 1000 HOURS 1 Change radiator coolant page 6 8 2 Change air dryer cartridge pag...

Page 62: ...ulic oil Solution line strainer Remove and clean Batteries Clean and or tighten Radiator grille screen Clean Look for loose or missing items such as shields Tighten or replace Look for any fluid leaks pooled on machine or ground Determine cause and correct Inspection Point Action if necessary Check Fuel water separator See page 6 12 Wet tank air tank See page 6 22 Drain A SERVICE POINT QUICK REFER...

Page 63: ...el to make sure the measurement is correct HYDRAULIC OIL RESERVOIR OIL LEVEL Check the sight gauge level on the hydraulic oil reservoir fig 6 6 2 daily Add just enough fluid so the level is in the center of the sight gauge Always check the hydraulic oil level when it is cool Hydraulic oil will expand when heated TYPE Premium hydraulic fluids containing high quality rust oxidation and foam inhibito...

Page 64: ...at a satisfactory level re install plugs CHANGE The wheel hub oil should be changed after the first 50 hours of field operation Subsequently it should be changed every 500 hours or yearly whichever comes first To change the wheel hub oil position the plugs so that one is at the 6 O clock position and the other is at the 3 or 9 O clock position Remove the bottom plug to drain the oil Once all of th...

Page 65: ... few examples of ethylene glycol antifreeze water mixture protection values Consult the engine manufac turer s handbook for further information Concentration should be checked every 500 hours or at the beginning of each winter whichever comes first A refractometer should be used to check concentration floating ball type density testers are not accurate enough for use with heavy duty diesel cooling...

Page 66: ...TYPES Engine oil pan including filter 17 quarts SAE 15W 40 Engine oil dipstick L H mark 2 quarts Hydraulic oil reservoir 32 gallons anti wear hydraulic oil Hydraulic system reservoir lines filter cooler etc 55 gallons Wheel hub oil level Farifield wheel hub front 2 approx 84 oz ea rear 2 approx 62 oz ea Engine cooling system 18 gallons ethylene glycol Fuel cell 150 gallons No 1 or 2 diesel AIR CON...

Page 67: ...s not need to be replaced if the primary is intact REPLACEMENT Your sprayer is equipped with a Filter Minder to notify you of filter element efficiency Follow its guide lines for servicing see below At appropriate service time install the new element carefully to ensure proper sealing CLEANING It is not recommended to clean the air intake filter element However a clean damp cloth should be used to...

Page 68: ...oler or A C condenser with compressed air or water be careful not to damage cooling fins which may impair cooling capabilities HYDRAULIC FILTER AND STRAINERS RETURN FILTER Remove and install a new 10 micron rated return filter fig 6 11 2 at the end of the first 50 hours of use subse quently replace the filter every 250 hours or once a year whichever comes first SUCTION STRAINERS The suction strain...

Page 69: ...el flow arrow when replacing PRIMARY FUEL FILTER WATER SEPARATOR fig 6 12 4 Located on the right side of the engine this filter should be drained daily of the water and other deposits Replace the filter every 500 hours or as necessary FIG 6 12 3 ENGINE LUBE FILTER The engine lube filter oil filter fig 6 12 1 should be changed every 500 hours or anytime that the oil is changed The filter is located...

Page 70: ...Confirm the gasket is in place before re installing the screen Check all strainers occasionally for blockage and replace them if they show signs of deterioration Refer to the Hagie Parts Manual for replacement part numbers and specific locations FIG 6 13 1 FRESH AIR CAB FILTERS PAPER FILTER The paper filter should be cleaned every 50 hours or more often if necessary Remove the paper element and ge...

Page 71: ...urs depending on the amount of usage Each leg also has a grease zerk on the inside of the leg fig 6 14 2 that should be greased every 50 hours Tall crops may wipe away much of the grease be sure to check each leg daily NOTE DO NOT use air type grease gun to lube leg towers may result in seal distortion NOTE Failure to properly lube pivot points may result in unnecessary wear and damage FIG 6 14 1 ...

Page 72: ... sprayer s mainframe fig 6 15 2 Connect your charging cables to them just as you would to the battery positive cable to positive terminal and negative cable to negative terminal Keep these terminals clean and their caps in place when not in use FIG 6 15 1 Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Do not inhale fumes or ingest liquid Batteries contain gases which can ...

Page 73: ...e STS has circuit breaker and fuse systems in various locations Under the right hand console fig 6 16 1 for the cab functions under the cab fig 6 16 2 for the light func tions and the engine compartment fig 6 16 3 for the engine functions FIG 6 16 1 FIG 6 16 3 FIG 6 16 2 ...

Page 74: ...ac ceptable Longitudinal direction of the belt length cracks that intersect with transverse cracks are not accept able Replace the belt if it is frayed or has pieces of material missing FIG 6 17 1 A C COMPRESSOR BELT To tighten air condi tioner compressor belt loosen the two pivot bolts fig 6 17 4 item 1 and the two slide bolts fig 6 17 4 item 2 Using a suitable prying tool adjust tension on the b...

Page 75: ...re 6 18 3 first turn each lug nut to a torque value of 120 dry foot pounds Use slow even pressure on the torque wrench Quick or jerky movements cause inaccurate values Repeat the same sequences to 150 dry foot pounds and again finally to 400 to 500 dry foot pounds If the wheel turns during lug nut torquing lower the machine to the ground just enough for the tire to touch and prevent rotation or mo...

Page 76: ...llow tread width adjustment Even pressure of the tread adjust bearing plates is required for proper operation fig 6 19 3 Figure A shows the correct position of the tread adjust bearing plates and bolts as well as the outer leg Figure B shows the plates when there is not even torque on each of the tread adjust bearing bolts Figure C shows a situation in which there is not enough torque on the tread...

Page 77: ...alf and three quarters of an inch Toe in is preset at the factory and should not have to be adjusted unless the steering cylinders are removed Difficulty steering one way versus the other or darting during operation may indicate incorrect toe in and may require adjustment EXAMPLE OF CORRECT TOE IN FOR A MACHINE WITH 120 INCH TREAD WIDTH MUST HAVE TO TOE IN 119 120 NOTE See next page for instructio...

Page 78: ...rement from the center of the rod end to the collar fig 6 21 1 item 2 is the same on both of the front steering cylinders 4 Tighten jam nut 5 Phase cylinders again re check toe in measurement The cylinders must be phased anytime an adjust ment is made to the cylinders 6 Drive forward 30 to 50 feet and recheck toe in 7 Repeat steps 2 6 until a correct toe in measurement is reached FIG 6 21 2 A B NO...

Page 79: ...ain cock Check for moisture in the system If there is excessive moisture in this tank there may be a problem with the system Call Hagie Customer Support for assistance FIG 6 22 3 Pull down Pull down FIG 6 22 4 AIR BAG PRESSURE The airbags 6 22 1 automatically adjust pressure to compensate for load weight and field conditions The system includes an air dryer fig 6 22 2 that dries the air coming fro...

Page 80: ... At the beginning of each season remove each nozzle body cap fig 6 23 3 item 1 and inspect the diaphragm fig 6 23 3 item 2 for wear or fit Replace if necessary Refer to accompanying manual con taining nozzle information FIG 6 23 3 2 1 3 WIPER BLADE Change the wiper blade as often as necessary Do not allow the wiper blade to run on a dry windshield as this will shorten the life of the blade or caus...

Page 81: ... batteries in a cool above freezing place 9 Thoroughly clean the sprayer Touch up any painted surfaces that are scratched or chipped For touch up paint recommendations contact the Hagie Manufacturing Customer Support Department 10 Replace worn or missing decals See Section 1 for proper location of warning decals and their correspond ing part number Warning decals and all other Hagie decals are ava...

Page 82: ...e oil hydraulic oil and engine coolant levels add if necessary A mixture of 50 50 anti freeze and water will cool adequately in summer as well as protect in winter 6 Completely clean the sprayer 7 Review section seven on maintenance and perform all needed services as instructed 8 For starting instructions refer to section 4 on operating information NOTE Protective compounds such as grease can hard...

Page 83: ...mp fuse Turn battery switch to ON posi tion Engine won t start Out of fuel Clogged fuel filter Cold weather Low starter speed Blown fuse in engine electric box Fill fuel tank Replace fuel filters Refer to engine manual for cold weather starting Check starter and battery Check 20 amp fuse Engine overheats Engine overloaded Dirty radiator core or dirty grill screen Faulty radiator cap Loose or fault...

Page 84: ...er Drain flush replace filter fill system Replace element Drain system change to a bet ter grade fuel Open fuel tank vent in cap Replace fuel filter Engine knocks Low oil level in crankcase Cold engine Add oil to full mark Allow proper warm up period refer to engine owner s hand book A ENGINE Start engine from operator s seat only When running engine in a building be sure there is adequate ventila...

Page 85: ... suction line Open solution tank valve allow air to leave the system Erratic reading on pressure gauge Orifice in back of gauge clogged Faulty gauge Air leak in suction line Glycerin leaking from gauge Remove gauge clean orifice reinstall Replace gauge Inspect and tighten all fittings in suction line Replace gauge Malfunction of electric solution valve Faulty ground Dirty contact terminals Separat...

Page 86: ...estricted solution flow to pump Suction hose collapsed Internal restriction of diaphragm such as build up of chemical Hydraulic failure Remove screen clean thor oughly tighten strainer cap to avoid air leak Inspect and tighten all fittings on suction line Main solution tank shut off valve not completely open Obstruction at inlet end of hose causing high vacuum on hose Disassemble inspect clean rea...

Page 87: ...is set too low Engine speed too low Oil level in reservoir too low Clogged filter Hydrostatic system failure Adjust the setting of the speed control knob Set engine at operating RPM before trying to move machine Fill reservoir to proper level with approved oil see section on service and maintenance Replace filter Call Hagie Customer Service ...

Page 88: ...ed suction line Hydrostatic system failure Set engine at operating RPM before trying to move machine Fill reservoir to proper level with approved oil see section on service and maintenance Allow adequate warm up period Check and replace filter Inspect for collapsed suction hose Call Hagie Customer Service Noisy hydrostatic system Cold oil Low engine speed Oil level in reservoir low Hydrostatic sys...

Page 89: ...roper level with approved oil see section on service and maintenance Call Hagie Customer Service Noisy hydraulic pump Oil level in reservoir too low Auxiliary hydraulic system fail ure Fill reservoir to proper level with approved oil see section on service and maintenance Call Hagie Customer Service NOTE Refer to the Raven installation and operation manual for trouble shoot ing guide on Raven cons...

Page 90: ...battery connection Low charging rate No charging rate Battery master switch is in OFF position Replace battery Clean and tighten battery con nections Tighten alternator belt Replace alternator Turn battery master switch to ON position Light system does not function Poor ground Burned out bulb Separation or short in wire Blown fuse Faulty switch Ignition switch is off Clean and tighten ground Repla...

Page 91: ...8 9 VIII TROUBLE SHOOTING NOTES ...

Page 92: ...accident alteration or negligent use or repair This warranty does not cover normal maintenance such as engine tune ups adjustments inspections nor any consumables such as tires rubber products solution system valves wear parts wiper blades etc Hagie Manufacturing Company shall not be responsible for repairs or replacements which are necessitated in whole or in part by the use of parts not manufact...

Page 93: ... 2008 Hagie Manufacturing Company Clarion Iowa USA NOTES ...

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