Hagie UpFront 120 Operator'S Manual Download

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75-2

TROUBLE SHOOTING

NOTES:

Summary of Contents for UpFront 120

Page 1: ...IN THIS OPERATOR S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION ONLY HAGIE MANUFACTURING STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DEV...

Page 2: ...NY OPERATOR S MANUAL FOR HAGIE 120ft BOOM COVERS 120ft BOOM ATTACHMENT OPTION NUMBERS U61510 721 CENTRAL AVENUE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 07 09 493487 2009 Hagie Manufacturing...

Page 3: ...ve attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to...

Page 4: ...sale this manual should accompany the boom If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manufacturin...

Page 5: ...1 Specifications 15 1 Operator s Station 20 1 MD3 25 1 The Boom 30 1 Operating Instructions 35 1 Norac Operating Instructions 40 1 Quick Tach System 45 1 Calibration 50 1 Norac Calibration 55 1 Transp...

Page 6: ...t Such changes and or modifications may become safety hazards to you and to others and will void all warranties Replace missing faded or damaged safety signs See the operator s manual for correct sign...

Page 7: ...e systems may lead to unintended or uncontrolled motion DO NOT install add on control systems that are not approved by Hagie Manufacturing Com pany Some conditions can not be completely safe guarded a...

Page 8: ...the cab Clean off as much mud and dirt from your shoes as you can before entering the cab Safe Hydraulic Maintenance Always practice personal safety when per forming service or maintenance on the hy d...

Page 9: ...rst aid kit and clean water in the cab also Make sure to service the fire extinguisher regularly Keep an accurate inventory of sup plies in the first aid kit and dispose of any thing that has expired...

Page 10: ...ntainers prop erly Wash spilled chemicals or spray residue from the sprayer to prevent corrosion and deterio ration Select a safe area to fill flush calibrate and clean sprayer where chemicals will no...

Page 11: ...using the Norac boom leveling system in auto mode it can be disabled to avoid a potentially hazardous situation To disable the Norac system you can toggle the AUTO switch on the Norac console to manu...

Page 12: ...ng the cylinder in both directions to completion at least two times Then when initially connecting the cylinder to allow full operation of the boom be aware of the changes that have taken place and be...

Page 13: ...e cylinder will move slower but in trying to suspend the weight the weight may cause faster movement because the valve is not dampening the flow like it normally would THIS SITUATION ALSO REQUIRES THE...

Page 14: ...They will fracture upon attempted removal and therefore must be replaced Following are locations of important safety decals Replace them if they are torn or missing All warning decals and other instru...

Page 15: ...10 2 650202 2 One on each side of transom DECALS 650203 1 On the front of the rolling transom left of the center valve...

Page 16: ...10 3 DECALS 650204 4 One at each folding section along the boom 650210 5 One on each Norac sensor 650208 1 On the Norac level valve...

Page 17: ...t spray width with boom fully extended 90ft spray width with boom folded at the 90 120 extension fold 15 1 70ft width with boom folded at the 70ft extension fold Transport width Recommended spray widt...

Page 18: ...ot only do you have structural protection at that point in the event that you catch something with the boom but you also have protection from the boom s continued forward motion during a sudden or une...

Page 19: ...Gauge 100 PSI glycerin filled 2 Fence Row Nozzles Two position remote activated Lift Shock Absorber Gas charged accumulators 3 Break Away Accumulators Gas charged accumulators 4 Transoms Active roll...

Page 20: ...om the operation of the switches in a machine set up with a 80 90ft boom The switches operate the valves that control the flow of the solution through the boom The boom is divided into nine spray sect...

Page 21: ...cator light D LPS4 and LPS5 range indicator light cradling booms E LPS4 and LPS5 range indicator light folding 90ft boom extension F F1 non functional button on this page G F2 clockwise roll button H...

Page 22: ...boom is not connected The Left Main Boom Position sensor LPS3 as marked on the harness plug is the status of the left horizontal extension cylinder B The Left Level Position LPS4 is the status of the...

Page 23: ...ain horizontal extension button is pushed a message will appear reminding the operator to raise the level cylinders to within the specific range B A B Break away Warning center cylinder This warning w...

Page 24: ...evel Cylinder Position cradle Warning This message will appear if the level cylinders are not within range when the main booms are folded in This is set up to make sure the boom is in the proper posit...

Page 25: ...ast the end of the 90 ft extension B and could scrape the ground if the booms are not above 6 75 inches when the function is performed A B Main Boom Extension Warning This warning alerts the operator...

Page 26: ...ift Arm The fixed transom and lift arm house the flow me ter lift cylinders 2 pressure gauges 3 accumulators the boom indicator light assembly roll lock and 4 modules Level Cylinders The level cylinde...

Page 27: ...or not the active roll of the pivot transom The fully extended position locked should only be used during maintenance and storage situations The fully retracted active roll unlocked position is the o...

Page 28: ...der A provides the spring and shock functions The bottom portion of the cylinder B is the active portion A B Proximity Sensors There are external proximity sensors located at the 70 90ft vertical fold...

Page 29: ...ons This allows the machine control system to achieve a much finer de gree of control over boom motion The information can be viewed on the MD3 120 boom page B The required specific motions exist to p...

Page 30: ...e quick mounts for a 90ft or 100ft boom are mounted onto the 120ft boom They are located on the rolling transom These lights come on when the HIGHWAY LIGHT switch is activated on the steering console...

Page 31: ...the transom is all the way up B To raise the transom press the RAISE on the square rocker switch on the hydrostatic lever C 35 1 OPERATING INSTRUCTIONS Before proceeding check the area around the mac...

Page 32: ...in the range shown on the MD3 display for each side and the in side green light C will illuminate showing you are with in range Following this step ensures that the level cylinders are in the correct...

Page 33: ...prevent an unbalanced load on the transom NOTE Boom motion slows near the end of travel make sure the boom has stopped moving completely full extension should be 19 to 20 inches of cylinder exten sio...

Page 34: ...st 15 inches on LPS3 and LPS6 see step 4 Both boom level cylinders are extended past 6 75 inches see step 3 The outside set of green lights C must be illuminated before folding the 90ft boom section T...

Page 35: ...he 90ft boom is not folded all the way out a message will appear on the MD3 saying that the LPS3 and LPS6 position sensors need to be moved to their proper positions before the func tion can be comple...

Page 36: ...one way or the other A you will need to manually roll the transom back before con tinuing To manually roll the transom follow these steps make sure you are away from power lines or any overhead obstru...

Page 37: ...35 7 OPERATING INSTRUCTIONS 3 Fold the 120ft section by pressing IN on the 120 BOOM EXTENSION A switch on the side console Continue to hold the switch until the boom section is all the way in B B A...

Page 38: ...ft section see illustration C Fold the 90ft section D in by pressing IN on the 80 90 100 BOOM EXTENSION switch A and holding until they are all the way in NOTE the booms must be past 15 inches on the...

Page 39: ...on the hydrostatic lever B Be sure that they are being folded in at the same time to keep a balanced load on the transom A Movement may stop during this process if earlier steps were not followed The...

Page 40: ...OPERATING INSTRUCTIONS 35 10 7 Once the boom is against its respective cra dle A lower each level cylinder until the movement stops and the boom is sitting in the cradle B...

Page 41: ...t The booms should be fairly level A 2 Turn the Norac controller ON and engage the control by toggling the auto manual switch to AUTO PAY ATTENTION the system will move the booms to the programmed spr...

Page 42: ...oms only need to be opened far enough to be able to lower them they do not need to be fully opened into the spray position 3 Position the boom extensions slightly open The main extensions need to be o...

Page 43: ...e proc ess 5 Extend the roll locks This step is extremely important NEVER attempt to remove the boom or perform any maintenance on the boom without extending the roll locks to the locked position Fail...

Page 44: ...where the legs will rest on the ground This will help to keep them from sinking into a soft surface such as grass or soil 8 Lower the LH and RH wings onto an elevated object Use the right and left le...

Page 45: ...to unlock the quick tach lock assemblies DO NOT open the lock assemblies with the boom in the air To open the assemblies simply pull the handle A toward the center of the machine Be sure that they do...

Page 46: ...ng con nected to each other Do not attempt to connect hoses from different systems together NOTE If there is too much tension on the hoses when trying to disconnect them at this point they can be disc...

Page 47: ...nes equipped with quick couplers do not have caps Care must be taken when recon necting the hoses to ensure that no foreign material enters the hydraulic system 15 Slowly back the machine away from th...

Page 48: ...e to high to fit under the quick tach hooks In this case you need to release air from the air bags If your machine is not equipped with re lief valves you may order them from Hagie Customer Service NO...

Page 49: ...ll Hagie Customer Service for replacement of damaged parts NOTE The hydraulic hoses and electrical lines must be connected before proceeding 4 Connect the solution and foam marker hoses Connect the so...

Page 50: ...lly extended and it stays open 6 Turn ON the shut off valves on the level cylinders Turn the valves so that the are parallel with the cylinders 7 Raise the transom so that the quick tach hooks engage...

Page 51: ...ing with attachment process 9 Raise the right hand and left hand ex tensions to level Rise the extensions using the level switches on the hydrostatic lever 10 Raise the transom to allow the leg stands...

Page 52: ...Norac leveling functions until you have completed this step 12 Fold the boom either in or out to allow the position sensors to readjust The horizontal fold will need to be activated in either directio...

Page 53: ...ose representation of 15 inch wet boom CALIBRATION Follow the instructions in the Hagie sprayer opera tor s manual to calibrate the wet boom There are just a few things different in the set up the boo...

Page 54: ...ovement Re Tune 1 Level the booms at normal working height It is not necessary to have the booms at 35 inches from the ground when performing a re tune 2 Toggle the AUTO YES switch to continue 3 Hold...

Page 55: ...conduct this calibration over standing crop or tall grass 2 Position the boom at normal working height 3 Use a tape measure to measure the distance from the bottom of the spray nozzle closest to the...

Page 56: ...than the cab when cradled Follow the procedure on the next page to lower the boom below the highest point of the cab NEVER operate the machine on a public roadway with solution in the tank DO NOT oper...

Page 57: ...teps to lower the transom be low the cab 1 Raise the boom wings off their cradles 2 Lower the transom to the desired position 3 Reposition the boom wings back into their cradles DO NOT leave the boom...

Page 58: ...foam pads 65 4 Check friction pads for wear 65 4 Replace Norac sensor pads 65 4 Replace worn friction pads 65 3 Grease zerks 90 120ft break away fold 2 1 each side 65 3 Grease zerks main pivot tubes...

Page 59: ...in roller seizure DAILY WEEKLY Level Pivot Tube The level pivot tube has a grease zerk that needs to be greased weekly Failure to grease this zerk may result in reduced ability of the level functions...

Page 60: ...grease this zerk may re duce the functionality of the break away WEEKLY Main Pivot Tube The main pivot tubes on either side of the tran som have a grease zerk that needs to be greased weekly Failure...

Page 61: ...rom the sensor and blow it out with an air compressor and reinsert Foam pads should be replaced as necessary Replacement pads can be ordered through Hagie Customer Service Depart ment DO NOT blow the...

Page 62: ...ures for the monitor and flow meters 5 thoroughly wash the boom and touch up any chipped or damaged paint For touch up paint recommendations contact Hagie Customer Service 6 Replace any damaged or mis...

Page 63: ...bove 6 75in The horizontal extension was not completed MD3 should read approx 19 20in for full extension PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY This message appears on the MD3 The boom shifted too fa...

Page 64: ...75 2 TROUBLE SHOOTING NOTES...

Page 65: ...tion or negligent use or repair This warranty does not cover normal maintenance such as engine tune ups adjustments inspections nor any consumables such as tires rubber products solution system valves...

Page 66: ...Precautions 05 1 05 8 Service and Maintenance 65 1 65 4 Filters 65 4 Lubrication 65 2 65 3 Quick reference 65 1 Specific Safety Issues 1 4 1 6 Specifications 05 6 05 8 Storage 70 1 T Throttling Valve...

Page 67: ...INDEX 85 2 V W Warranty 80 1 Work Lights 30 5 X Y Z 2009 Hagie Manufacturing Company Clarion Iowa USA...

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