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INSTRUCTION MANUAL

CS-350V

MetalMaster Cold Saw, Includes Stand (415V)

160 x 90mm

S830

Page 1

Instruction Manual for CS-350V (S830)

03/12/2014

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Summary of Contents for MetalMaster CS-350V

Page 1: ...INSTRUCTION MANUAL CS 350V MetalMaster Cold Saw Includes Stand 415V 160 x 90mm S830 Page 1 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 2: ...tivating the Machine 9 7 4 Dismantling 9 8 ADJUSTING THE MACHINE 10 8 1 Disk Head 10 8 2 Adjusting the Mitering Lock Lever 10 8 3 Changing the Disk 10 8 4 Cleaning and Accessing the Coolant System 10 8 5 Troubleshooting the inverter 11 8 6 Common Problems and Solutions 11 9 THE OPERATION CYCLE 14 9 1 Miter Angle 14 9 2 Vise Operation 14 9 3 Loading the Work piece 15 9 4 Setting Cutting Length 15 9...

Page 3: ...ng hair Keep the work area free of equipment tools or any other object Focus on one task at a time Keep your hands free do not carry too many objects in your hands Keep your hands clean When the machine is not in use the saw blade should not be moving 1 2 Blade Guard Safety The blade guard is a self adjusting cover that prevents contact with the blade Never use the machine without the blade guard ...

Page 4: ...er with a handle grip and trigger switch for starting raising and lowering the disk head B Transfer Case The central part of the assembly housing the gear system and oil tank Cutting Capacity 0 ْ 85mm 3 5 120mm 4 7 105 x 105mm 4 x 4 160 x 90mm 6 3 x 3 5 45 ْ 75mm 3 100mm 4 85x 85mm 3 5 x 3 5 85 x 70mm 3 5 x 2 8 Main Motor 3 HP 4pole Spindle Speed 24 120RPM Saw Blade HSS 2 5mm x 32 x Ф 350 mm Maxim...

Page 5: ... backward to clamp workpiece of various sizes 5 4 Support Roller A Device that support longer sized material The roller assists stock moving through the vise 5 5 Stand Support structure for the Machine Head Assembly Machine Base and Vise system The stand also stores electrical control box at the front and coolant pump at rear 5 6 Coolant Pump Found within the machine stand the coolant pump is a se...

Page 6: ...e stand Ensuring that it is sitting level 6 3 Assembly and Setup Positioning the machine Please follow the instruction bellow when unpacking the machine from the package Take out the accessory box from the rear for assembling some parts later Take out the machine from the package to the intended working location by hoisting with the belts The load capacity is about 300kgs at point E Method one Use...

Page 7: ...he shaft to screw in the control handle L until a tight fit Align the handle L so that the trigger switch K point up Refer to image Connect the electric wire with the motor Locate the open socket M at the side of the electrical box on the top of the motor Plug in the control handle cable into the open socket M Use a wrench to screw in the cable connecter nut N Attach the support roller to the left...

Page 8: ... hose Y onto the hose connector 1B on the underside of the machine base Place the other end into the insert Z of the coolant tank 1A Attach the rear plate to the back of the stand Place rear plate 1C across the back of the machine stand Align the plate holes 1D with the set of 4 holes towards the top of the machine stand Apply an M8 washer to each of 4 M8x25 screws Secure with 4 screws and washers...

Page 9: ...ifferent shapes and profiles The materials may be required for fabrication workshops machinist shops and general construction work Limit the machines use to a single operator To obtain good running in of the machine it is advisable to start using it at intervals of about half an hour This operation should be repeated two or three times after which the machine may be used continuously Always check ...

Page 10: ...als This is a recyclable material The materials may be sent to metal scrap and recycling centers Electrical components This includes cables and electronic parts magnetic cards etc These materials may be considered as urban waste Give the materials to your local public waste disposal service Old mineral synthetic and or mixed oils Blend oils and greases are special refuse Have these collected by a ...

Page 11: ...rd A by removing the hex socket screw B Rotate the mobile guard A back Place a block of wood into the vise Lower the machine head to rest the cutting disk or saw blade on the block of wood Use a hex wrench to remove the hex socket screw C Rotate the disk in the clockwise direction to loosen it because it has a left handed thread Remove the disk or blade D and flange E from the head assembly Slip o...

Page 12: ...ent any accidents or hazards from occurring 4 Pay close attention to the electronic circuit board so that they are free from any defects 5 Never connect the alternating current directly to the output connector U V W of the speed adjuster The electronic self diagnosis program can notify you of situations like motor overloading and too low or too high voltage etc When the program detects an error th...

Page 13: ...Page 13 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 14: ...Page 14 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 15: ... vise jaw C to the work pieces Use the vise lever to quickly clamp and unclamp work pieces of the same width Rotate the vise lever B clockwise to clamp the work piece Rotate the vise lever B counter clockwise to unclamp the work piece The clamping vise set equips with the function to adjust forward and backward for extending the clamp capacity There is a sliding devise between the swing base and t...

Page 16: ... the vibration 1 check the workpiece s center not over the center of blade Please see drew A 2 9 4 Setting Cutting Length Setting the cutting length removes the need to repeatedly measure work pieces for repetitive cuts of a single length Measure and mark off the length of material desired to be cut off Load the work piece Line up the cut Clamp the work piece Loosen the hex nut at the base of the ...

Page 17: ...normal time Press the red emergency button E when there are conditions of danger of malfunctions in general so as to stop machine operation immediately 1 10 0 R RO OU UT TI IN NE E A AN ND D S SP PE EC CI IA AL L M MA AI IN NT TE EN NA AN NC CE E THE MAINTENANCE SCHEDULE AS BEEN DIVIDED INTO DAILY WEEKLY MONTHLY AND SIX MONTHLY INTERVALS NEGLECTING THE MACHINE MAINTENANCE WILL RESULT IN PREMATURE ...

Page 18: ...the oil up at least 1 5 liters Reassemble all the parts Check continuity of the equipotential protection circuit 10 5 Oils for Lubricating Coolant Considering the vast range of products on the market the user can choose the one most suited to his own requirements using as reference the type SHELL LUTEM OIL ECO THE MINIMUM PERCENTAGE OF OIL DILUTED IN WATER IS 8 10 10 6 Oil Disposal Oil products mu...

Page 19: ...sk Check the gripping of the part Accurately remove all the parts left in Make the cut elsewhere turning the part Check the level of the liquid in the tank Increase the flew of lubricating refrigerant checking that the hole and the liguid outlet pipe are not blocked Check the blend of lubricating coolant and choose a better quality disk PREMATURE DISK WEAR Wrong running in of the disk Wrong cuttin...

Page 20: ...terial classification and choice of disks Choose a suitable disk See Chapter Material classification and choice of disks in the paragraph on Type of disks Check the gripping of the part Abide by the instructions Decrease the disk diameter adapting it to the dimensions of the part to be cut the cutting part of the disk must not be too large for the shape of the part to be cut RIDGES ON THE CUTTING ...

Page 21: ... characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on the disk Insufficient lubricating refrigerant Decrease advance exerting less cutting pressure Increase speed Choose a suitable disk See Chapter Material classification and choice of disks Check the blend of lubricating cool...

Page 22: ...Page 22 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 23: ...V 6A 1 KEYON SKB2 BS542 CE CUS SB2 SB3 Stop button Start button 250V 6A 1 1 N H D 24V NPB 22 F 1B NLB 22 F G1A CE CUS SB4 Trigger switch 15A 1 2HP 125 250VAC 0 6A 125VDC 0 3A 250VDC 1 OMRON V 15 1A5 CE CUS SA1 Main switch 16A440VAC 1 KEDU ZH C316 CE SA2 Pump switch 250V 1 N H D NSS 22 S2 1A CE CUS VR Adjust speed switch 5KΩ Max 1 TOCOS RVT24YNM 20SB502 JIS M1 Motor 400V 230V 2 2kw 3HP 3ph 1 KAI SH...

Page 24: ...12 3 Explosion draw Page 24 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 25: ... Vise clamp 1 Index NO Description Size Q TY A39 Vise bench 1 A40 Hex socket cap screw M5x25 3 A41 Small grooved jaw 1 A42 Grooved jaw 1 A43 Stopper 1 A44 Hex socket cap screw M8x20 2 A45 Hex socket cap screw M8x25 2 A46 Plate vise 1 A47 Hex socket cap screw M8x25 1 A48 Washer 1 A49 Anti dust plate 1 A50 Holder plate 1 A51 Screw 1 A52 Sping 1 A53 Lower switching plate 1 A54 Washer 2 A55 Hex socket...

Page 26: ... plug 1 A104 Hex socket cap screw M6x20 3 A105 Nut M10 1 A106 Set screw M10x35 1 A107 Oil seal 1 A108 Bushing for lengh setting rod 1 A109 Lock bolt with knob 5x55 1 A110 Bracket length setting 1 A111 Upper length setting rod 1 Index NO Description Size Q TY A112 Lower length setting rod 1 A113 Lock bolt with knob 1 A114 Locking nut 2 A115 Shaft right 1 A116 Shaft left 1 A117 Bushing 1 A118 Hex he...

Page 27: ...12 6 Explosion draw Page 27 Instruction Manual for CS 350V S830 03 12 2014 ...

Page 28: ...7 Relay 2 B38 Terminal plate 1 B39 Circuit board 1 B40 Wire relief 2 B41 Screw 2 B42 Plate cover 1 Index NO Description Size Q TY B1 Stand 1 B2 Nut M6 4 B3 Washer 1 4 4 B4 Suppot plate 1 B5 Washer 1 4 4 B6 Hex cap screw M6x15 4 B7 Coolant tank 1 B8 Hose 1 B9 Hose clamp 1 B10 Washer 1 4 2 B11 Hex socket cap screw M6x16 2 B12 Coolant pump 1 B13 Hose connector 1 B14 Hose clamp 1 B15 Hose 3 8 1 B16 Ho...

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