background image

 

 

 

 

5.52.187.00.01.09 

 

 

11 

 

Switching OFF the free-wheeling mechanism 

 

 

  Turn the free-wheeling wheel with one hand in 

direction ◄ and pull the load chain at the same 
time.  

  Free-wheeling wheel turns back to position 

OFF. 

  Free-wheeling mechanism is switched OFF 

 

C Switch OFF the free-wheeling. 

D free-wheeling OFF 

 

Illustration 13   

 

7.3 

Brake and pawl 

The brake system needs a minimum load of 3% of the capacity. 

Only this minimum load makes sure that the load-pressure-brake closes correctly. When the brake closes 
correctly, the load is safely held. 

 

   DANGER! 

Working situations with no guarantee that the minimum load is charged, are forbidden! 

 

The brake remains closed (stuck) if: 

  The ratchet lever hoist is uncharged without lowering the load, i.e. in case of vertical lifting/lowering or in 

case of horizontal pulling/tensioning. 

  The load hook is pulled against the housing and got stuck there. 

The chain does not move, the load cannot be lowered. 

Remedy: 

  Charge the ratchet lever hoist again 

  Release the brake by setting down the load. 

  OR: Turn the switching pin to position "Lowering" and release the hand lever with a strong jerk in direction 

"▼". 

 

Commissioning 

 

8.1 

General 

Should the unit be used in Germany:  

Please observe the validated, national accident prevention regulations. 

For other countries:  

Inspections as above. Please observe the national rules and regulations and the instructions in this manual! 

 

 

 

NOTICE!

 

Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified 
person” before putting into operation for the first time. 

Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley 
movement, must be tested by a “licensed qualified person” before putting in operation. 

An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

Summary of Contents for 53/07A

Page 1: ...5 52 187 00 01 09 Rev 09 HADEF Ratchet Lever Hoist Type 53 07 53 07A Installation Operating and Maintenance Instructions...

Page 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport...

Page 3: ...prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all pr...

Page 4: ...special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The device is on...

Page 5: ...of loads It must be assured that the unit can position itself in true alignment to the load DANGER Ratchet hoists with ship hook can be used for tightening Only ship hooks can be loaded on its point...

Page 6: ...be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being...

Page 7: ...ge by an appropriate cover Protect hooks wire ropes chains and brakes against corrosion 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If the...

Page 8: ...components match precisely to each other Therefore please only use original chains Load hook with safety catch Forged steel Rotating this facilitates attaching the load and avoids twisting of the cha...

Page 9: ...iar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that...

Page 10: ...ring operation movements and begin lifting again Lifting or pulling Turn the switching pin in position 1 lifting or pulling as marked on the type plate and move the load by operating the hand lever Lo...

Page 11: ...any Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual...

Page 12: ...st results and measures taken 10 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating condi...

Page 13: ...echanism of the chain X X Brake check wear of brake lining X Check chain wheels ratchet wheels and pawls X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check...

Page 14: ...asuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 17 Dimensions for load and suspension hooks Dimension mm 53 07A kg 250 500 750 1500 3000 X or...

Page 15: ...mal lubrication of the links the chain must be lubricated at regular intervals depending on usage Lubricate the chain with oil that creeps Always lubricate the chain when it is not under load so that...

Page 16: ...case when wear of the linings is irregular CAUTION The brake linings must be free from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear The brake lining for the...

Page 17: ...ease FM 222 must be mentioned by order 13 Trouble Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit aga...

Page 18: ...e load again lower the load unload the hoist Hoist does not lower the load Brake too tight Turn the switching pin to position resp DN and move the hand lever while pulling the chain at the load side B...

Page 19: ...5 52 187 00 01 09 19 16 Documents available on request Installation instruction brake system These works may only be done by qualified persons...

Reviews: