background image

 

 

 

 

12 

  

5.52.301.00.01.03

 

acc. DIN 685-part 5 

 

L11 = pitch increase over 11 chain links 

 

L1   = pitch increase over 1 chain link 

 

 

Illustration 6 

 

 

dm= detected link diameter (d1+d2)/2 

 

Illustration 7    

 

 

Chain dimensions 

 

Table 1 

Dimensions 

mm 

Chain size 

3x9  4x12 4,2x12,2 5x15 5,6x15,8 5,6x17 6x18 6,3x19,1 

7,1x20,1 

L11  105,6 136,6 138,2 170,6 179,1 194,2 203,9 216,4 227,9 

L1  9,9 12,7 12,8 15,7 16,6 18 18,9 20 21,2 

dm 2,7 3,6 3,8 21,2 5,0 5,0 5,4 5,7 6,4 

 

Table 2 

Dimensions 

mm 

Chain size 

7,1x21 7,9x23 8x24 9x24,8 9x27 10x28,1 10x30 13x36 16x45 

L11  238,5 260,6 272,1 281,2 300,8 318,6 340,7 408,3 505,6 

L1  22,3 24,1 25,3 26,1 28,1 29,6 31,8 37,9 47,4 

dm 6,4 7,1 7,2 8,1 8,2 9,0 9,0 11,9 14,4 

 

 

   

WARNING!

 

When the dimensions listed in the table are reached due to wear or deformation, the chain must be 
replaced! 

 

11.3 

Checking the load hook 

Load hook 
 
X = measuring distance hook mouth width 
Y = measured length from hook no. 6 
H = thickness of hook saddle 

 

Illustration 8 

 

 

 

 

 

 

Dimensions for load and suspension hooks 

Dimensions 

mm 

Tragfähigkeit/Kettenstränge 

0,25 t 

X  

26,5 

H 14,5 

Dimensions in the tables are theoretical values without tolerances. 

 

Please fill in the measured 
values before commissioning: 

Capacity t 

X  

mm 

H mm 

 

 

 

 

   

CAUTION!

 

When the dimension of hook opening width is deformed more than 10% or when the dimension of the hook 
bottom thickness is fallen short of by 5% due to wear, the hook must be replaced. 

 

11.4 

Checking - pawl 

 A 

V

min  

250 kg 

mm 

mm 

 

Type A 

18,2 

17,5 

 

Type B 

16 

15,5 

 

 

 

 

 

 

 

Summary of Contents for 25/13

Page 1: ...5 52 301 00 01 03 Rev 03 HADEF Ratchet Lever Hoist Type 25 13 Installation Operating and Maintenance Instructions ...

Page 2: ...ges Table of Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 7 4 3 Functions 7 4 4 Important components 8 ...

Page 3: ...ed performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understandin...

Page 4: ...quipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The device is only operated in a fault free fully functional condition and the safety components in particular are checked regularly to ensure that it is functioning properly The required personal protective equipment for the operators service ...

Page 5: ...ion itself in true alignment to the load DANGER Ratchet hoists with ship hook can be used for tightening Only ship hooks can be loaded on its point The ratchet hoist is a unit ready for operation acc to the valid national regulations and obtails the declaration of conformity CE NOTICE If the units are not used appropriately it is not possible to ensure safe operation The owner and operator have so...

Page 6: ... Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump against something with load or hook Illustration ...

Page 7: ...ain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not under water DANGER It is not permitted to use...

Page 8: ...tion Please observe the following points in order to avoid any damage to equipment or injury of person Please read chapter Safety Before loading the hoist make sure the hooks are placed safely The safety catch of the hook must be closed Make sure that the fastening position cannot be changed either by the load nor by other influences 7 Operation Only people that are familiar with the operation of ...

Page 9: ...e brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the brake closes correctly the load is safely held DANGER Working situations with no guarantee that the minimum load is charged are forbidden The brake remains closed stuck if The ratchet lever hoist is uncharged without lowering the load i e in case of vert...

Page 10: ...pplied with the delivery Move safety note and fixing wire away from the chain CAUTION Do not use grease for lubrication of load chain Without lubrication manufacturer s warranty and or liability will be void NOTICE Continuous thorough lubrication will increase the life of the chain considerably 9 Safety check Before putting into service initially or when putting back into service it must be checke...

Page 11: ...n must be carried out CAUTION When the wear limit is reached the part must be exchanged by a new original part at commissioning daily checks 1st maintenance after 3 months Inspection Maintenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of th...

Page 12: ...7 9 47 4 dm 6 4 7 1 7 2 8 1 8 2 9 0 9 0 11 9 14 4 WARNING When the dimensions listed in the table are reached due to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 8 Dimensions for load and suspension hooks Dimensions mm Tragfähigkeit Kettenstränge 0 ...

Page 13: ...same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with petroleum or a similar cleaner under no circumstances heat the chain If there are environmental...

Page 14: ...L CASTROL KLÜBER Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease FM 222 must be mentioned by order 13 Trouble Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit against uni...

Page 15: ...ing pin to position resp DN and move the hand lever while pulling the chain at the load side Brake without function due to rust Effect periodic inspection and replace rusty parts Load slips down partially during lowering Foreign object between the brake discs Remove the foreign object clean the surface Do not lubricate Load slips down during lowering Brake lining is missing installed incorrectly o...

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