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5.52.653.01.01.05 

 

 

 

2.4 

Appropriate use 

 

Horizontal movement on beams up to the maximum rated load. 

 

The permitted safe working load of the devices must not be exceeded! An exception can be made during the 
load test before initial operation, carried out by a licensed qualified person. 

 

 

  Defective  devices  and  load  suspension  devices  must  not  be  used  until  they  have  been  repaired!  Only 

original spare parts must be used. Non-compliance will result in any warranty claims becoming void. 

  Liability and warranty will become void if unauthorized modifications of the units are made by the user! 

 

  The permissible ambient temperature when operating the devices: 

 

Type of drive 

Device classification for 

not explosive atmosphere 

Explosive atmosphere 

according to  

 ATEX 

)* )**

 

Manually driven 

-20°C/+50°C 

-20°C/+40°C 

Motor driven 

-20°C/+40°C 

-20°C/+40°C 

 

 

) * At an atmospheric pressure range from 0.8bar to 1.1bar and an oxygen content of approx. 21% 

 

) ** Devices of this category have been specially modified and labeled by the manufacturer

 

 

 

   

DANGER!

 

The ambient temperature range must not be exceeded! 

 

 

 

 

NOTICE!

 

If the units are not used as intended, safe operation is not guaranteed. 

The  operator  alone  is  responsible  for  all  personal  injury  and  damage  to  property  resulting  from  improper 
use. 

 

 

 

   

DANGER!

 

It’s only allowed to use the unit in the EX-classification which is named on the type plate; or in lower 
classes. 

 

2.5 

Basic safety measures 

  Observe installation-, operation and maintenance instruction. 

  Take notice of caution notes at units and in the manual 

  Observe safety distances. 

  Take care for a free view on the load. 

  Only use the hoists appropriately. 

  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

  Never load the devices beyond their working load limit. 

  Pay attention to the accident prevention regulations (UVV). 

  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such  as  chains,  load  hooks  etc.  and  replace  any  damaged  parts  with  new,  original  spare  parts  before 
putting the equipment back into operation! 

  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

  Stop working immediately in case of disturbances and remedy failures. 

  Any damage and faults must be reported to a responsible supervisor immediately. 

  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

Summary of Contents for 19/90-EX

Page 1: ...IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It i...

Page 2: ...afety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 T...

Page 3: ...ves for safe and efficient use of this hoist Illustrations serve to explain something and may differ from the illustration of the existing unit as they only serve as an example Documentation of compon...

Page 4: ...he device is only operated in a fault free fully functional condition and the safety components in particular are checked regularly to ensure that it is functioning properly The required personal prot...

Page 5: ...or in lower classes 2 5 Basic safety measures Observe installation operation and maintenance instruction Take notice of caution notes at units and in the manual Observe safety distances Take care for...

Page 6: ...es could increase by a variety of external circumstances For this reason the surface temperature is to be monitored Avoid ignitable dust deposits Remove dust deposits daily before commencing work and...

Page 7: ...uids IIB explosion group II gases IIA IIB IIC limit gap widths MESG 0 9 mm limit gap widths MESG 0 9 to 0 5 mm limit gap widths MESG 0 5 mm T4 Temperature class gases for dust only the temperature in...

Page 8: ...only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and must not be used for these classes Temperature clas...

Page 9: ...9 2 6 4 Explosion hazards recognizing and preventing 3 Transport and Storage CAUTION Transport may only be done by qualified personnel No liability for any damage resulting from improper transport or...

Page 10: ...sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endanger...

Page 11: ...ck end stops by rubber buffers 5 Technical data Weights Type bolt Size 500 kg 1 t 1 5 t 2 t 2 5 t 3 2 t 5 t 6 3 t 19 90 N1 4 1 6 8 7 8 7 8 16 6 16 6 31 5 31 5 N2 4 5 8 5 9 9 9 9 19 9 19 9 39 4 39 22 9...

Page 12: ...e inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load hangs in the middl...

Page 13: ...2 3 mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operati...

Page 14: ...p or with more than one motor driven hoist movement i e lifting and trolley movement must be tested by a licensed qualified person before putting in operation An exception is hoists ready for operatio...

Page 15: ...t be shortened correspondingly 12 Inspection 12 1 Periodic checks Independently from the regulations of the individual countries lifting devices must be checked at least yearly by a qualified person o...

Page 16: ...gs brake parts etc must be remedied by replacing the parts with original spare parts 15 Remedy Problem Cause Remedy Trolley runs very slowly or not at all Driving pinion dirty or blocked Clean the dri...

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