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Hach CM130, User Manual

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Hach CM130 User Manual Download Page 39

Analyzer electrical installation

Connect the remote indicator cable and an energized Ethernet cable to the analyzer.

Items supplied by the user:

Cross-slotted
screwdriver

CAT5 cable
stripper

Wire
strippers

Flat-bladed
screwdriver,
small

Flat-bladed
screwdriver,
medium

Crimper
tool

Remove the door (optional)

N O T I C E

 

To keep the enclosure environmental rating, make sure to reinstall the door when this procedure is complete.

Remove the door for easier access to the cable fittings. Refer to 

Figure 13

.

1.

Open the door.

2.

Lift the door off the hinges.

Figure 13  Door removal

Lower the front panel

D A N G E R

 

Electrocution hazard. Remove power from the instrument before this procedure is started.

Lower the front panel to get access to the electrical connectors. Refer to 

Figure 14

.

1.

Loosen the two captive screws on the top corners of the front panel.

2.

Lower the front panel.

English

   

37

Summary of Contents for CM130

Page 1: ...DOC023 53 80540 CM130 11 2018 Edition 5 User Manual...

Page 2: ......

Page 3: ...able to the remote indicator 33 Assemble the remote indicator 35 Analyzer electrical installation 37 Remove the door optional 37 Lower the front panel 37 Analyzer electrical connectors 38 Put the remo...

Page 4: ...trument 65 Clean spills 65 Troubleshooting 65 Remote indicator lights and sounds 65 Alerts and alarms 67 Interferences 72 Consumables and replacement parts 73 Appendix A Screens Install the colorimete...

Page 5: ...3 V that is in the remote indicator Recommended operating temperature 15 to 30 C 60 to 85 F Safe operating temperature 5 to 40 C 41 to 104 F Operating humidity 5 to 90 non condensing at 30 C 85 F max...

Page 6: ...s set to measurement mode The first measurement shows 10 minutes after the analyzer is put into measurement mode Limit of detection 0 004 mg L as Cl2 Limit of blank 0 002 mg L as Cl2 Reagent usage 0 5...

Page 7: ...ich if not avoided may cause damage to the instrument Information that requires special emphasis Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to t...

Page 8: ...to cause harmful interference in which case the user will be required to correct the interference at their expense The following techniques can be used to reduce interference problems 1 Disconnect th...

Page 9: ...device follow applicable AAMI standards for water treatment equipment for hemodialysis and related therapies identified in ANSI AAMI 26722 2014 for water treatment equipment requirements for dialysis...

Page 10: ...bel 7 Speaker 2 Remote indicator cable fitting 8 Drain fitting 3 Ethernet cable fitting 9 Sample inlet fitting 4 Power cord 244 cm 8 ft 10 Colorimeter inlet fitting metal 5 Mounting brackets 2x 11 Cas...

Page 11: ...cap red 6 Reagent delivery module 10 Colorimeter window 3 SD card slot 7 Funnel 11 Colorimeter3 4 Keypad 8 Buffer bottle cap black 12 Stir motor 3 The colorimeter does not come installed Install the c...

Page 12: ...Figure 3 Remote indicator overview 1 Speaker 5 Channel for cable 2 Analyzer status lights 6 Alternative cable routing 3 Chlorine status lights 7 Wall mounting holes 4 Ceiling mounting holes 10 English...

Page 13: ...ounds Remote indicator Status Remote indicator Status Idle Mode Chlorine Not being measured Analyzer Normal operation slow flashing Audio No sound Measurement Mode Chlorine High chlorine 0 10 mg L 4 A...

Page 14: ...sentative immediately Keep the packaging for later use Figure 4 Product components 1 CM130 analyzer 5 Thumbscrew 2 Installation kit refer to Figure 5 6 Colorimeter 3 Remote indicator 7 Performance che...

Page 15: ...ot included 1 Indicator bottle11 4 Zero standard water 2 Buffer bottle11 5 Funnel 3 DPD bottle11 Figure 7 Performance check kit 1 Ampule breaker 3 Dilution water 2 Chlorine standard ampule 20 mL11 10...

Page 16: ...Ethernet cable for network connection13 Fasteners for the remote indicator 2x 14 Sample filter Y strainer for inch OD tubing 100 mesh 149 m or smaller CAT5 cable stripper Cross slotted screwdriver Opt...

Page 17: ...break down which can result in an electric shock hazard The manufacturer recommends that users with concerns contact technical support Install the analyzer as near as possible to the sampling point b...

Page 18: ...Figure 9 Analyzer dimensions 16 English...

Page 19: ...eted record that the step is done in the applicable section of the supplied equipment installation qualification document 2 When all of the installation steps are completed keep the completed equipmen...

Page 20: ...Install the fasteners in the wall as follows a Use the drill to make a four hole pattern in the wall 330 mm 13 in wide by 300 mm 11 13 16 in high Make the hole diameter applicable to the fasteners us...

Page 21: ...on the fasteners Push the analyzer against the wall b Put the level behind the door latches on the surface that is parallel to the wall Make sure that the analyzer is vertical within 10 mm 0 39 in Use...

Page 22: ...he drain line is open to air N O T I C E To prevent backpressure and damage to the analyzer make sure that the analyzer is higher than the facility drain used and that the drain line has a constant do...

Page 23: ...g black 15 m 50 ft 2 Check valve 5 Drain tubing clear 3 m 10 ft 3 Grab sample valve 1 Push one end of the clear tubing over the drain fitting 2 Decrease the length of the clear tubing until it has a c...

Page 24: ...as identified in ANSI AAMI ISO 13959 Water for hemodialysis and related therapies b Hold the open end of the black tubing over a drain then open the valve at the sample source Rinse the tubing for 30...

Page 25: ...valve and the sample source b Optional If the analyzer is not near the sample source install a shut off valve near the analyzer Plumb the shut off valve in the black tubing between the sample filter a...

Page 26: ...ckwise Sample is supplied to the analyzer 8 Make sure that there are no leaks at the tubing connections the bottom of the analyzer or the sample conditioning module 9 Keep the sample source valve and...

Page 27: ...ections Install the remote indicator in the treatment room on a wall Items supplied by the user Fasteners 2x 16 CAT5e CAT6 cable CAT5 cable stripper Cross slotted screwdriver Drill Tape measure Flat b...

Page 28: ...the analyzer Shown in Figure 12 Figure 12 Remote indicator components 1 Cover 5 Ceiling mounting holes 2 Housing 6 Wall mounting holes 3 Green 8 pin connector 7 Backplate 4 Cable strain relief 8 Blade...

Page 29: ...eatment room The fasteners are supplied by the user Note An illustration is supplied for each step number starting at step 3 1 Identify the installation location for the remote indicator 2 Put the cab...

Page 30: ...the cover b Loosen the two captive screws that are on the left and right side of the remote indicator Remove the housing c Remove the green 8 pin connector from the housing d Loosen the two captive sc...

Page 31: ...ed a Ceiling mount Make a two hole pattern 72 4 mm 2 85 in wide with the cable opening in the middle Put the holes at least 37 4 mm 1 47 in in front of the cable opening b Wall mount Make a two hole p...

Page 32: ...sert the cable through the cable opening in the backplate It is recommended to leave at least 60 cm 2 ft of extra cable length behind the mounting surface for future changes to the installation 30 Eng...

Page 33: ...6 Attach the backplate to the wall or ceiling a Ceiling mount Attach the backplate to the ceiling with two fasteners b Wall mount Attach the backplate to the wall with two fasteners English 31...

Page 34: ...was removed from the housing into the connector holder in the backplate Note The connector holder holds the green 8 pin connector during wiring and makes sure that the correct length of cable is kept...

Page 35: ...tripper to remove 38 mm 1 5 in of the outer cable shielding 2 Untwist each pair of wires Use the wire strippers to remove 7 mm 0 25 in of plastic from each pair of twisted wires 3 Use wire cutters to...

Page 36: ...al 1 in Terminal 1 Refer to Table 5 for the wire color for each terminal Remove the screwdriver from the connector c Gently pull on the installed wire to make sure that the wire is held securely Make...

Page 37: ...rews with the screw holes c Tighten the screws Gently pull the cable to make sure that the cable is held securely by the cable strain relief 2 Connect the remote indicator cable to the housing as foll...

Page 38: ...wo captive screws 4 Install the cover as follows a Align the four tabs on the bottom of the housing with the vent slots on the bottom of the cover b Put the cover over the housing c Attach the cover t...

Page 39: ...nvironmental rating make sure to reinstall the door when this procedure is complete Remove the door for easier access to the cable fittings Refer to Figure 13 1 Open the door 2 Lift the door off the h...

Page 40: ...ure 15 shows the electrical connectors in the analyzer Figure 15 Analyzer electrical connectors 1 Power cord connector 3 Stir motor connector17 2 Ethernet connector RJ45 4 Remote indicator connector 1...

Page 41: ...gth to install the loose end in the analyzer Put the remote indicator cable through the cable fitting and into the analyzer Note An illustration is supplied for each step number 1 Loosen the nut of th...

Page 42: ...to remove 7 mm 0 25 in of plastic from each pair of twisted wires 3 Install the female blade terminal on the end of the remote indicator cable as follows a Twist the silver stranded shield wires toget...

Page 43: ...inal 1 in Terminal 1 Refer to Table 6 for the wire color for each terminal Remove the screwdriver from the connector c Gently pull on the installed wire to make sure that the wire is held securely Mak...

Page 44: ...minal on the male blade terminal of the analyzer 2 Push the remote indicator cable into the two cable clamps on the back of the front panel 3 Tighten the nut of the cable fitting 4 Gently pull the cab...

Page 45: ...he nut from the cable fitting for the Ethernet cable 2 Use a flat bladed screwdriver inside the analyzer to push the rubber gasket out of the cable fitting 3 Put the Ethernet cable into the analyzer a...

Page 46: ...he cable fitting 6 Install the nut on the cable fitting Do not tighten the nut 7 Connect the RJ45 connector to the Ethernet connector in the analyzer 8 Tighten the nut Gently pull the cable to make su...

Page 47: ...ly power The enclosure does not have a protective Earth Ground PE connection Connect the power cord to an electrical outlet with protective earth ground The analyzer starts Configuration Set the time...

Page 48: ...of the analyzer Subnet IP Sets the TCP IP address of the subnet mask for the analyzer Gateway IP Sets the TCP IP address of the default gateway for the analyzer Primary NTP IP Optional Sets the TCP I...

Page 49: ...o the current safety data sheets MSDS SDS for safety protocols C A U T I O N Personal injury hazard Glass components can break Handle with care to prevent cuts C A U T I O N Chemical exposure hazard D...

Page 50: ...n Figure 18 Figure 18 Colorimeter Tubing Maintenance Assembly Kit 1 Colorimeter window 5 Reagent delivery board 2 Magnetic stirrer 6 Colorimeter cable 3 Thumbscrew 7 Colorimeter connector 4 Funnel tub...

Page 51: ...own When the display is off disconnect the power cord from the electrical outlet Note For user safety the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 mi...

Page 52: ...ten the thumbscrew 3 Put the reagent delivery board on the reagent delivery module Refer to the next figure for the location of the reagent delivery module 4 Install the pump clamp on the reagent deli...

Page 53: ...gent delivery connector into the reagent delivery board Refer to the next figure for the location of the reagent delivery connector 9 Connect the power cord to the electrical outlet Wait for the analy...

Page 54: ...3 Reagent delivery connector 8 Stir motor 4 Mating connector for the colorimeter connector 9 Funnel tube 5 Cable clamp for the colorimeter cable Install the door Install the door back on the analyzer...

Page 55: ...for the mute expiration times 5 ok Confirms the selection and continues 2 Navigation keys RIGHT LEFT UP DOWN Selects menu options enters numbers and letters 6 back Goes back to the previous screen 3...

Page 56: ...18 2 Last measurement 6 Percentage of measurement complete 3 Parameter 7 Menu bar19 4 Screen title Table 8 Menu option descriptions Menu Description Home Shows the home screen Maintenance Starts a mai...

Page 57: ...es20 2 Fully close the door to keep the enclosure rating Set to idle mode N O T I C E Do not keep the analyzer in idle mode continuously for more than 3 days or damage to the analyzer can occur If the...

Page 58: ...ce performance check idle mode measurement mode prime reagents flush colorimeter and data export When power is removed from the analyzer the event is recorded as Exception reboot Power disconnected ti...

Page 59: ...le Task Daily Monthly 6 months Yearly As necessary Monthly maintenance on page 58 X Periodic maintenance on page 59 X Replace the remote indicator battery on page 60 X Replace the remote indicator22 X...

Page 60: ...ust be installed and used in a single contiguous time period as allowed by the instrument Partially consumed reagents may not be saved and or combined and reused Complete monthly maintenance to clean...

Page 61: ...agent bottles and do a performance check The colorimeter has a nominal use life of 183 days and a maximum use life of 188 days Note The reminder notification Periodic maintenance x days overdue shows...

Page 62: ...ct Power shut down 2 Wait for the analyzer to shut down When the display is off disconnect the power cord from the electrical outlet Note For user safety the analyzer will automatically go back to idl...

Page 63: ...ng periodic maintenance Measurement accuracy is confirmed with the Performance Check Kit when periodic maintenance is done Remove power To remove power from the analyzer for 3 days or less do the step...

Page 64: ...s off Note When power is removed from the analyzer for more than 10 minutes a power loss beep is heard at the remote indicator for approximately 5 minutes 4 Turn the shut off valve clockwise to stop s...

Page 65: ...Figure 22 Remove the pump clamp English 63...

Page 66: ...connect the power cord from the electrical outlet Note For user safety the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display...

Page 67: ...and wastes in accordance with local regional and national regulations 1 Obey all facility safety protocols for spill control 2 Discard the waste according to applicable regulations Troubleshooting Rem...

Page 68: ...mg L 24 Analyzer Normal operation Audio No sound Measurement Mode Chlorine High chlorine 0 10 mg L 24 Analyzer Analyzer alert25 Audio Chlorine alarm tone Measurement Mode Chlorine Low chlorine 0 10 mg...

Page 69: ...ectly installed If the analyzer will not be connected to a network connect it to a powered network switch to remove the alert It is not necessary for the switch to be connected to a network Note After...

Page 70: ...interfering substances in the sample water Condensation detected There is condensation on the optical surfaces of the colorimeter Make sure that the temperature and humidity in the water room are with...

Page 71: ...w 1 Make sure that sample inlet black tubing is open to the analyzer 2 Make sure that the sample water is not turbid 3 Make sure that the sample is within specifications Refer to Specifications on pag...

Page 72: ...is not fully connected With the analyzer power off disconnect and the connect the colorimeter connector again to make sure that the colorimeter cable is fully connected Reagent blank out of range The...

Page 73: ...if there is a magnetic stirrer Refer to Figure 2 on page 9 2 Make sure that the stir motor cable is connected to the front panel Refer to Analyzer electrical connectors on page 38 3 Make sure that not...

Page 74: ...e oxidized Mn4 Mn7 MnO4 Positive interference at all levels29 Ozone O3 Positive interference at all levels29 Peroxides Positive interference at all levels29 Sulfate 250 mg L as SO4 2 Maximum negative...

Page 75: ...enance Kit CM130 9717300 Assy Tubing Maintenance Kit CM130 includes colorimeter 9638900 Performance Check Kit CM130 9746600 Periodic Maintenance Bundle includes Performance Check Kit 9746600 and Assy...

Page 76: ...Appendix A Screens Install the colorimeter This appendix shows the analyzer display screens for reference only 74 English...

Page 77: ...English 75...

Page 78: ...Appendix B Screens Install reagents This appendix shows the analyzer display screens for reference only 76 English...

Page 79: ...English 77...

Page 80: ...78 English...

Page 81: ...English 79...

Page 82: ...80 English...

Page 83: ...English 81...

Page 84: ...82 English...

Page 85: ...English 83...

Page 86: ...84 English...

Page 87: ...Appendix C Screens Data export This appendix shows the analyzer display screens for reference only English 85...

Page 88: ...86 English...

Page 89: ...Appendix D Screens Prime reagents This appendix shows the analyzer display screens for reference only English 87...

Page 90: ...88 English...

Page 91: ...Appendix E Screens Flush colorimeter This appendix shows the analyzer display screens for reference only English 89...

Page 92: ...90 English...

Page 93: ...Appendix F Screens Performance check This appendix shows the analyzer display screens for reference only English 91...

Page 94: ...92 English...

Page 95: ...English 93...

Page 96: ...94 English...

Page 97: ...Appendix G Screens Monthly maintenance This appendix shows the analyzer display screens for reference only English 95...

Page 98: ...96 English...

Page 99: ...English 97...

Page 100: ...98 English...

Page 101: ...English 99...

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Page 103: ...English 101...

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Page 105: ...English 103...

Page 106: ...104 English...

Page 107: ...English 105...

Page 108: ...r 5 1 6 Indicates the manufacturer s catalogue number so that the medicate device can be identified AAMI ANSI ISO 15223 1 2012 medical devices symbols to be used with medical devices labels labeling a...

Page 109: ...535 Caution hot surface 5041 To indicate that the marked item can be hot and should not be touched without taking care IEC 60417 2002 Graphical Symbols for Use on Equipment Part 1 5 102 Exclamation Ma...

Page 110: ...10 Graphical symbols Safety colours and safety signs Registered safety signs WEEE Symbol The WEEE symbol indicating separate collection for WEEE Waste of electrical and electronic equipment consists o...

Page 111: ......

Page 112: ...40 HACH COMPANY 100 Dayton Ave Ames IA 50010 U S A Tel 970 669 3050 800 227 4224 U S A only Fax 970 669 2932 orders hach com www hach com Hach Company Hach Lange GmbH 2016 2018 All rights reserved Pri...

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