haacon TANGO WV 300, Operating Instructions Manual

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094148_k_gb_hseilw_s haacon hebetechnik gmbh – Tel49 (0) 9375 - 84-0 – Fax +49 (0) 9375 - 8466 1
1. USER GROUPS
Duties Qualifications
Operator Operation,
visual inspection
Instruction by means of the operating
instructions; Authorised person 1
Special-
ist per-
sonnel
Assembly, disassembly,
repair, maintenance
Mechanic
Tests Authorised person 2 per TRBS-1203
(Technical expert)
2. SAFETY INSTRUCTIONS
Appropriate use
Operate the equipment in accordance with the information in
these operating instructions.
– Only use to lift, lower and pull freely-movable loads.
– Only use when in perfect working order.
– Only allow to be operated by personnel instructed on how
to do so.
Safety-conscious work
– First read the operating instructions.
– Always be conscious of safety and hazards when working.
– Observe lifting device and load during all movements.
– Immediately report any damage or defects to the person in charge.
Repair equipment first before continuing work!
– Do not leave the load suspended without supervision.
– Transport device protected against impacts and shocks, falling over
or toppling.
The following are not allowed:
– Overload (--> technical data, type plate, payload plate)
– Mechanical propulsion.
– Impacts, blows.
– Long lowering operations.
Use exclusions
– Not suitable for permanent operation and vibration stress.
– Not approved for use as builders' hoist (BGV D7).
– Not approved for use on stages or in studios (BGV C1).
– Not approved for use as a retractable transportation device
for personnel (BGR 159).
– Not approved for use in explosive areas/environments.
– Not suitable for aggressive environments.
– Not suitable for lifting hazardous loads.
Organisational measures
– Ensure that these operating instructions are always at hand.
– Ensure that only trained personnel work with the equipment.
– Check at regular intervals whether it is being used in a safety and
hazard conscious manner.
Installation, service and repair
Only by specialist personnel!
Only use original spare parts for repairs.
Do not modify or alter safety-relevant parts!
Additional attachments must not impact safety.
Further regulations to be observed are
– German Industrial Health and Safety Ordinance (BetrSichV).
– Country-specific regulations.
– German Accident prevention regulations (BGV D8).
Load
– Do not leave suspended without supervision.
– Do not allow to swing.
– Do allow to fall in the rope.
Rope
– Compliant with EN 12385-1 and EN 12385-4 and the
technical data
– Maintain rope deviation angle
non-rotating rope
≤
3° (standard)
rotation-resistant rope
≤
1.5°
– Use a rotation-resistant rope for unguided loads.
This can reduce the resting period of the rope (drive
mechanism group).
– Wind up the wire rope under pretension, e.g. fully wind up the
rope and adjust the rope length to the lift.
Prohibited:
Touching the drum and rope intake during
operation!
The length of the rope is correct if:
> 3 > 1.5 x rope Ø
Lifting equipment
– Ensure sufficient load-bearing capacity.
– Only use load hooks with a safety flap.
– Use the approved load hooks with rope thimbles and
rope clip.
– Attach the load properly.
– Do not use the winch rope to secure the load.
3. TECHNICAL DATA
Model: TANGO 300 500
Order no., wall winch, galvanised 205986 205987
Order no., bracket winch, galvanised 207099 207118
Order no., wall winch, rust-free stainless steel 207117 207120
Order no., bracket winch, rust-free stainless steel 207117 207120
Nominal load kg 300 500
Minimum load kg 30 50
First layer
Rope pulling force kg 300 500
Rope take-up m 4,0 3,2
Max. number of layers 6 5
Final layer
Rope pulling force kg 185 320
Rope take-up m 29 22
Rope diameter mm 4 5
Drive mechanism group1) 1Dm 1Dm
Minimum breaking force kN 8,9 14,8
Crank force N 160 200
Lift / crank
rotation
1. layer mm 65 46
Final layer mm 98 67
Weight without rope kg 5,0 5,0
1) Drive mechanism group acc. to DIN 15020 and FEM 9.511
4. CONFIGURATION
Drum winch with direct drive or via a single-stage gearbox. The load is
held fast in each position by a load pressure brake.
5. INSTALLATION
– Attachment structures should be designed for the max. force
– Ensure that the mounting surfaces are flat
– Secure wall winches with three M12 screws (strength class at least
8.8), and bracket winches with four screws, each with a washer
– Tighten and secure the screws evenly
– Provide adequate space for the crank.
6. ROPE DIRECTION
If rope is inserted in the wrong direction, the brake is ineffective!
WE/ WV KE/ KV
Choice of wire rope and fastening
Before fitting the rope, lightly grease the rope drum.
z
Recommended ropes:
Galvanised, (not twist-free)
EN 12385, Tab. 12, 6x19 WC 1770 B sZ (former DIN 3060 SE znk 1770 sZ)
Ordinary ropes, stainless steel:
similar to EN 12385. 7 x 19
[previously DIN 3060 SE bk 1570 sZ (1.4401)]
For rope diameter and minimum breaking force, see point 3
Ropes with plastic sheathing are not permitted.
≤3°
≤1,5°
≤3°
≤1,5°
OPERATING INSTRUCTIONS
(Translation)
TANGO rope winch
Type WV 300/500 KV 300/500
WE 300/500 KE 300/500
GB
-
20° C
+50° C