haacon 4190, Operating And Maintenance Manual

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3. safety InstrUCtIons
General Safety Instructions
The device corresponds to all relevant regulations. Neverthe-
less its use can endanger the user or third parties and/or dam-
age the device and other material assets in the case of:
– Not instructed (trained) personnel.
– Not-intended use.
– Inappropriate service/maintenance.
Certain residual risks are given even if all safety instructions
have been observed. Whoever works with or in the vicinity of the
device, must be familiar with these dangers and obey instruc-
tions, which prevent that residual risks result in accidents or
damages.
Safety devices
1 2
3
4
5
1 Holding brake Always check before beginning
work.
2 Slack rope preven-
tion
Adjusted before delivery; regular
examination.
3 Rope guidance
4 Overload protection Required according to EN 14492-1
for loads ≥ 1000kg; Adjusted before
delivery; regular examination.
5 Motor shut-down
during emergency
hand operation
Adjust before commissioning;
examination before use and accord-
ing to inspection plan.
A switch for the limit of travel, required according to EN 14492-
1, does not exist and must be installed on site.
Safety Instructions – operator
The operator is obligated to plan and monitor all necessary
measures to guarantee safe operation.
The operator must ensure:
– The use is as intended.
– The safety of the device is analysed according to its appli-
cation and environmental conditions and that recognizable
risks (e.g. danger of injury at rope inlet and rotating drum) are
assessed and eliminated.
– Before commissioning, the device has been examined and
approved according to the appropriate international and
national regulations.
– Operation is only carried out in a perfect, functional condition.
– The safety devices are regularly examined for their effec-
tiveness and only ropes are used, which correspond to a valid
standard and are suitable for the application case.
– The required, personal protection equipment for the assem-
bly, operation, maintenance and repair personnel is available
and used.
– The operating manual must always be available at the
device‘s operational location in a legible and complete con-
dition.
– Only qualified and authorised personnel may operate,
maintain, examined and repair the device.
– The personnel have been regularly instructed on all appro-
priate issues concerning industrial safety and environmental
protection and is familiar with the operating instruction and in
particular with the therein contained safety instructions.
– The permissible load is clearly recognizable for the user.
– Signs have not been removed from the device and remain
legible.
– No substantial changes have been carried out on the device.
– Required tests have been carried out and documented.
– The used spare and wearing parts correspond to the tech-
nical requirements specified by the manufacturer. This is
guaranteed for original spare parts.
Safety Instructions – user
All persons, who operate the device independently must be
suitable for this purpose, familiar with the valid safety and
accident protection regulations and have been assigned by the
operator. Only use the device when it is in a technically perfect
condition and as intended, with regard to safety and dangers,
while considering the operating instructions.
Please check:
– Are the necessary safety devices present and functional?
– Has the brake function always been checked before begin-
ning work?
– Is personal protection equipment worn, as required by local
regulations?
– Has the load carrying equipment and rope been checked
every time before beginning work and has the complete de-
vice being checked to a visual inspection?
– Do not work negligently!
– Stop defective device immediately and inform superior. First
repair defects, then continue working.
– Replace damaged load carrying equipment and ropes. Re-
pairs are not allowed.
– Only use original spare parts.
– Do not modify or alter the device. Attachments may neither
impair safety nor function.