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Owner’s Manual                                              

                        HK3819 / HK5523 

Page  21 

PARTS LIST & DESCRIPTIONS 

REF# 

PART # 

DESCRIPTION 

QTY 

83 

05-40-5012 

Thrust Washer 

84 

HK5525 
HK5530 

Crankshaft Gear Assembly, 3819 Models 
Crankshaft Gear Assembly, 5523 Models 

ASSY 
ASSY 

85 

05-40-5015 

Thrust Washer 

86 

HK5155 

Dowel Pin 

87 

HK5055 

Thrust Washer 

88 

HK5505 

Reduction Gear Assembly  

ASSY 

89 

HK5545 
HK5550 

Motor End Bell Assembly, Red, 3819 Models 
Motor End Bell Assembly, Blue, 5523 Models 

ASSY 
ASSY 

90 

HK5452 
HK5454 

Motor Brush Cover, Red, 3819 Models 
Motor Brush Cover, Blue, 5523 Models 


91 

HK5450 

Motor Brush Cover Screw 

92 

HK5456 
HK5457 

Motor Brush Set, 3819 Models 
Motor Brush Set, 5523 Models 

KIT 
KIT 

93 

HK5458 

Motor Brush Holder, Includes Ref # 94 

94 

HW30062P 

Motor Brush Holder Screw, 6-32 x 1/4” Pan Head Phillips, SS 

95 

DEC-H2K-WARN  Warning Decal 

96 

HK5140 
HK5145 
HK5315 
HK5320 

.6 HP DC Motor 110 VAC, Less Endbell, 3819 Models 
.9 HP DC Motor 110 VAC, Less Endbell, 5523 Models 
.6 HP DC Motor 220 VAC, Less Endbell, 3819 Models 
.9 HP DC Motor 220 VAC, Less Endbell, 5523 Models 




97 

HK5460 

Motor Fan 

98 

HK5466 

Motor Fan Cover Screw 

99 

HK5462 

Motor Fan Cover, Red, 3819 Models  

 

HK5464 

Motor Fan Cover, Blue, 5523 Models 

100 

HK5600 
HK5602 

Electrical Cord, 110 VAC Models 
Electrical Cord, 220 VAC Models 


101 

05-700-5173 

Electrical Cord Connector 

102 

3-1 

High Collar Lock Washer, 5/16”  

103 

HW1079 

Capscrew, Socket Head, 5/16” x  3”, Grade 8 

104 

HK5160 

On/Off Switch 

105 

HK5165 

On/Off Switch Boot 

106 

HK5105 

Micro Switch 

107 

HW30055 

Capscrew, Socket Head, 4-40” x  3/4” 

108 

HK6015 

Circuit Board Gasket 

109 

HK5645 
HK5647 
HK5655 
HK5657 

Circuit Board with Gasket, 110 VAC, 3819 Models 
Circuit Board with Gasket, 110 VAC, 5523 Models 
Circuit Board with Gasket, 220 VAC, 3819 Models 
Circuit Board with Gasket, 220 VAC, 5523 Models 




110 

HK5171 
HK5327 

Fuse, 15A, 110 VAC Models 
Fuse, 8A, 220 VAC Models 


111 

HK5172 
HK5326 

Fuse, 25A, 110 VAC Models 
Fuse, 12A, 220 VAC Models 


112 

DEC-H2K-WARN  Warning Decal 

113 

HW50081 

High Collar Lock Washer, #8 

114 

HW3021 

Capscrew, Socket Head, 8/32” x  1/2” 

Summary of Contents for H2K 3819

Page 1: ...ng Priming 5 Shut Down and Pressure Relief Procedures 6 Airless Spray Painting Suggestions 7 8 Tip Selection 8 9 Troubleshooting 9 Repair Procedures 10 11 Piston Cartridge Assembly Repairs 12 13 Press...

Page 2: ...less pump are warranted only to the extent that these parts are warranted by their respective manufacturers Warranty claims on these items must be made directly to such manufacturers or their local au...

Page 3: ...arnings contained in this operating and instruction manual and as displayed on the face of the equipment Never place fingers near spray tip of gun Never point gun toward any part of the body or that o...

Page 4: ...riven to the painting surface in a clean fan shaped spray which penetrates all cracks and corners To attain these results you must adjust the pressure as low as possible We recommend that you become f...

Page 5: ...ve for approximately one minute Turn unit off 14 When spraying latex paint repeat the flushing procedures with clear water When spraying oil based paints continue with Priming instructions Priming Pri...

Page 6: ...a worn tip 3 Check all fluid connection points for possible leaks Correct before continuing 4 Spray Paint NOTE For best results read and practice the spray techniques shown on pages 6 7 Shut Down 1 T...

Page 7: ...ain the paint before putting through the pump 2 Always spray at the lowest pressure setting which will provide a uniform spray fan fig 1 Adjust pressure control knob so that paint is completely atomiz...

Page 8: ...Stains 18 011 Clear Varnishes and Lacquers 12 NOTE In order to test if a tip is worn spray a small amount of suitable material on to a test surface and observe the spray pattern produced on the wall T...

Page 9: ...switched ON 3 Pump at full pressure 4 Pressure Control set too low 5 Fuses on motor controller 1 Plug unit in to a 120V 60HZ 2 Flip On Off switch to ON 3 Follow pressure relief instructions 4 Slowly i...

Page 10: ...ack into a vertical position this provides greater access to the fluid section while making repairs HK1000 HK2500C 1 Complete Pressure Relief Procedures as described on page 4 2 Unplug unit from elect...

Page 11: ...e crush washer Ref 33 into the intake housing Ref 34 2 Insert Intake Seat Ref 32 into the intake housing ensuring The beveled side of seat faces upwards 3 Place the intake ball Ref 31 on to the intake...

Page 12: ...ed at a more convenient time Remove the Piston Cartridge Assembly as per the instructions on page 9 1 To dismantle the piston cartridge assembly push the piston valve body Ref 13 down through the cyli...

Page 13: ...f 20 onto cylinder The cylinder o rings are always placed on the inner side of the cylinder facing each other Back up o rings are always on the outer side of the cylinder Far ends 10 Slide cylinder Re...

Page 14: ...ximum pressure is adjusted Thread down the top nut Ref 80 making sure that the stem is held securely with a screwdriver until the nut contacts the housing 11 Check the pressure of the unit again 12 Th...

Page 15: ...e knob through the housing counter clockwise until it bottoms out Drop new ball into valve housing Apply a liberal amount of grease to both sides of seat Place into end of housing with the tapered end...

Page 16: ...Owner s Manual HK3819 HK5523 Page 16 PARTS BREAKDOWN...

Page 17: ...Owner s Manual HK3819 HK5523 Page 17 CART PARTS BREAKDOWN...

Page 18: ...Owner s Manual HK3819 HK5523 Page 18 WIRING SCHEMATIC...

Page 19: ...all 1 4 1 17 HK2060 Piston Valve Seat Washer 1 18 HK2605 Piston Valve Seat 1 19 HK2100 Cylinder Back Up Washer 2 20 HK2095 Cylinder O Ring 2 21 HK2200 Cylinder SS 1 22 HK2215 Cylinder Retaining Clip 1...

Page 20: ...rew Socket Head 5 16 x 3 4 2 58 HK3600 Prime Valve Assembly Includes Ref 59 67 ASSY 59 11A 3CP Prime Valve Crush Washer 1 60 HK3040 Prime Valve Seat 1 61 HK2055 Prime Valve Stem O Ring 1 62 HK3605 Pri...

Page 21: ...Models 6 HP DC Motor 220 VAC Less Endbell 3819 Models 9 HP DC Motor 220 VAC Less Endbell 5523 Models 1 1 1 1 97 HK5460 Motor Fan 1 98 HK5466 Motor Fan Cover Screw 3 99 HK5462 Motor Fan Cover Red 3819...

Page 22: ...3 06 40 6000 Sliding Handle High Boy Models 1 124 633F Sliding Handle Spring Clip High Models 2 125 HK6550 High Boy Cart Less Ref 121 123 124 126 127 1 126 67 16A 10 Pneumatic Wheel 2 127 HW6088 Axle...

Page 23: ...Y BURNABY B C CANADA PHONE 604 420 6543 800 494 4376 FAX 604 420 8725 PURCHASED FROM __________________________ __________________________ __________________________ __________________________ MODEL _...

Page 24: ...P O BOX 75 CUSTER WASHINGTON 98240 0075 WARNING DO NOT OPERATE THIS EQUIPMENT WITHOUT READING AND UNDERSTANDING ALL SAFETY AND OPERATING INSTRUCTIONS SEE PAGE 2 3 OWNERS MANUAL AND PARTS LIST Version...

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