GYS CUTTER 45 CT Manual Download Page 7

17

CUTTER 45 CT

EN

INTERFACE (MMI) (FIG-2)

1-

Thermal protection indicator

7-

Full sheet cutting indicator with the pilot-arc restart

2-

Indicator «Stop caused by intervention on the torch» 

8-

Current setting potentiometer.

3-

Malfunction (machine is not functioning normally) indicator

9-

Bar-graph Pressure indicator

4-

Full sheet cutting indicator

10-

Indicator «insufficient pressure»

5-

Selection mode button

11-

Test and adjustment button for Air pressure

6-

Full sheet cutting indicator with lock trigger for longer cuts

12-

Indicator of air running test

POWER SUPPLY 

This machine is fitted with a 16A socket type CEE7/7 which must be connected to a single-phase 230V (50 - 60 Hz) power supply fitted with three 

wires and one earthed neutral. 

The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and its protection (fuse and/or 

circuit breaker) are compatible with the current needed by the machine. In some countries, it may be necessary to change the plug to allow the use 

at maximum settings.

For intensive use, it is preferable to use a 25 or 32A socket protected by a 25 or 32A circuit breaker.

A 230V power supply is required to use the product at maximum power (45A). A 110V power supply will limit the product output current to 30A.

Warning! Never disconnect the power supply while the machine is charging.

CONNECTION ON A GENERATOR

The machine can work with generators as long as the auxiliary power matches these requirements :

- The voltage must be AC, always set as specified, and the peak voltage below 400V,

- The frequency must be between 50 and 60 Hz.

It is imperative to check these requirements as several generators generate high voltage peaks that can damage these machines.

USE OF EXTENSION LEADS

All extension leads must have an adequate size and section, relative to the voltage of the machine.

Use an extension lead that complies with national safety regulations.

Voltage input

Extension lead section (<45m)

230 V

6 mm²

AIR SUPPLY

The air supply can come from a compressor or high-pressure bottles. A high-pressure manometer must be used on any type of air supply and must be 

able to transport the gas to the plasma cutter. These machines come with an integrated air filter (5μm), but an extra filtering system can be necessary 

depending on the quality of the air supply (optional impurities filter, ref. 039728).  

If the supplied air is of low quality, the cutting speed is reduced, the cutting quality deteriorates, the maximum cutting capacity 

decreases and the life cycle of the consumables is reduced.

For best performance, the compressed air must comply with the standard ISO8573-1, class 1.2.2. The maximum steam point must be - 40 °C. 

The maximum quantity of oil (aerosol, liquid and steam) must be 0.1 mg/m3.

Connect the gas supply to the power source using an inert gas pipe with 

an internal diameter of 9.5 mm and a quick release connector.

The pressure must not exceed 9 bars, or the filter tank 

could explode.

The recommended input pressure during air circulation is 5 to 7 bars.

Summary of Contents for CUTTER 45 CT

Page 1: ...73502_V3_09 10 2019 FR 2 3 12 63 68 CUTTER 45 CT www gys fr DE 2 23 32 63 68 ES 2 33 42 63 68 RU 2 43 52 63 68 NL 2 53 62 63 68 EN 2 13 22 63 68 ...

Page 2: ...2 CUTTER 45 CT FIG 1 FIG 2 1 11 2 3 5 4 6 7 8 10 9 12 Matière Épaisseur mm 1 5 6 8 4 10 2 7 9 3 ...

Page 3: ...ect the eyes during cleaning operations Contact lenses are prohibited during use It may be necessary to install fireproof welding curtains in order to protect against safety hazards such as arc rays weld spatters and sparks Ensure that people around the cutting area do not look at the arc or the molten metal and wear protective clothes Ensure ear protection is worn by the operator if the work exce...

Page 4: ...hich you work in EMC CLASSIFICATION These Class A devices are not intended to be used on a residential site where the electric current is supplied by the public network with a low voltage power supply There may be potential difficulties in ensuring electromagnetic compatibility on these sites because of the interferences as well as radio frequencies This equipment complies with the IEC 61000 3 11 ...

Page 5: ...n the conduct and the casing of the cutting machine b Maintenance of the arc cutting equipment the arc cutting machine should be subject to a routine maintenance check according to the recommendations of the manufacturer All accesses service doors and covers should be closed and properly locked when the arc welding equipment is on The arc cutting equipment must not be modified in any way except fo...

Page 6: ...he power cable is damaged it must be replaced by the manufacturer its after sales service or an equally qualified person to prevent danger Do not obstruct the machine s air intakes for a good air circulation Check that the torch does not have any cracks or exposed wires Check that the consumables are installed properly and not worn Do not use this welding power source to thaw pipes recharge batter...

Page 7: ...ators as long as the auxiliary power matches these requirements The voltage must be AC always set as specified and the peak voltage below 400V The frequency must be between 50 and 60 Hz It is imperative to check these requirements as several generators generate high voltage peaks that can damage these machines USE OF EXTENSION LEADS All extension leads must have an adequate size and section relati...

Page 8: ...ny special cooling 1 CONSUMABLES LIFE CYCLE The replacement frequency of the Plasma s consumables depends on several factors The metal thickness The average cutting time The air quality presence of oil humidity or other contaminants The metal piercing or the cut from the edge The adequate distance between the torch and the part when cutting In normal conditions During manual cutting the electrode ...

Page 9: ...n 20 et 50 A The adjustment is made simply by using the current potentiometer FIG 2 8 CUTTING MODE CHOICE Choose the cutting mode by using the selection button Cutting of solid sheets This is the most commonly used mode Pull the trigger to create the arc and release it to stop or unblock the arc stops by itself To restart the work release the trigger and pull it again Cutting of perforated sheets ...

Page 10: ...y to maintain a regular rhythm START CUTTING INSIDE THE METAL SHEET 1 With the earth clamp attached to the metal piece maintain the torch at an angle of roughly 30 to the piece 2 Press the torch trigger to start the arc while maintaining an angle of 30 to the part Slowly rotate the torch towards a perpendicular position 90 3 Immobilise the torch while keeping the trigger pressed If the sparks come...

Page 11: ...ption of normal operations TROUBLESHOOTING Errors display SYMPTOMS POSSIBLE CAUSES SOLUTIONS Torch intervention Pluged torch Check re plug the torch Consomables disassembled Check the presence of all consumables and the tightening of the nozzle Consumables issue The electrode is not in contact with the nozzle Check the presence of all consumables replace them if necessary and restart The electrode...

Page 12: ...o the cutting part on a clean area no rust paint or grease Cutting height too high Use a cutting pad and keep it in contact with the part to be cut Premature wear of consumables Cutting current inappropriate for consu mables used Refer to the chapter Setting the cut ting current Inappropriate air pressure Refer to the chapter Adjusting the air pressure Humid air Purge the air filters from the stat...

Page 13: ...ansformator Трансформатор мощности 63804 14 Inductance de sortie Output inductance Ausgangsdrossel Inductancia de salida Output Inductor Индуктивность на выходе 63734 15 Connecteur de torche Torch connector Brenneranschluss Conector de antorcha Aansluiting toorts Коннектор горелки 71733 16 Clavier Bedienfeld Keypad Teclado Bedieningspaneel Панель управления 51980 17 Bouton de potentiomètre Potenti...

Page 14: ...769 97768 97771 63691 2 PM 3 42222 EV EV FAN HT HT PFC PFC PFC IGBT I I ALIM MESURE PRESSION 6 64459 HT PFC HT PFC ALIM MESURE HT SELF HT RED TR_P_ TR_P_ IGBT PFC 2 63804 71733 7 TORCHE SCHÉMA ÉLECTRIQUE ELECTRICAL DIAGRAM SCHALTPLAN ESQUEMA ELÉCTRICO ELEKTRISCH SCHEMA ЭЛЕКТРИЧЕСКАЯ СХЕМА ...

Page 15: ...974 1 à 40 C et sur un cycle de 10 min Lors d utilisation intensive au facteur de marche la protection thermique peut s enclencher dans ce cas l arc s éteint et l icône apparaît sur l écran Laissez l appareil alimenté pour permettre son refroidissement jusqu à annulation de la protection La source de courant décrit une caractéristique de sortie de type tombante The duty cycles are measured accordi...

Page 16: ...a a vuoto X 40 C Facteur de marche selon la norme EN60974 1 10 minutes 40 C Duty cycle according to standard EN 0974 1 10 minutes 40 C Ciclo de trabajo según la norma EN60974 1 10 minutos 40 C Einschaltdauer gemäß der Norm EN 60974 1 10 Minuten 40 C ПВ согласно норме EN 60974 1 10 минут 40 C Inschakelduur volgens de norm EN60974 1 10 minuten 40 C Ciclo di lavoro conforme alla norma EN60974 1 10 mi...

Page 17: ...nd Wiederverwertung von Haushaltsverpackungen Producto sobre el cual el fabricante participa mediante una valorización de los embalajes cotizando a un sistema global de separación recogida selectiva y reciclado de los deshechos de embalajes domésticos Продукт производитель которого участвует в глобальной программе переработки упаковки выборочной утилизации и переработке бытовых отходов De fabrikan...

Page 18: ...68 GYS SAS 1 rue de la Croix des Landes CS 54159 53941 SAINT BERTHEVIN Cedex FRANCE ...

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