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N° V4_08/04/2021

EN

1 - 37

VALIDATION CASE

CALIWELD

www.gys.fr

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Summary of Contents for 060456

Page 1: ...N V4_08 04 2021 EN 1 37 VALIDATION CASE CALIWELD www gys fr...

Page 2: ...DETAIL p 10 STATUS BAR DETAIL p 11 MULTIMETER MODE p 12 14 DESCRIPTION p 12 START p 12 RECORDING p 13 HISTORY SAVING PRINTING p 14 OSCILLOSCOPE MODE p 15 17 DESCRIPTION p 15 ZOOM p 15 RECORDING p 16 S...

Page 3: ...15 VA max Single phase power supply 50 or 60 Hz V Voltage measuring point A Current measuring point n Wire speed measuring point Gas input measuring point Gas output measuring point Taking back remote...

Page 4: ...ontact with voltage higher than 30 V AC 42 V AC peak or 60 V DC Only use the current sensors measuring leads and adaptors supplied with the machine Turn the product off if it is damaged Do not use the...

Page 5: ...een using it Be wary of temperature variations and sun exposure The cylinder must not be in contact with a flame electric arc torch earth clamp or all other sources of heat Always keep gas cylinders a...

Page 6: ...ual distance between minimum and maximum over full range In the case of EN 50504 the measurement is carried out twice rising a measurement and falling b measurement after a stabilisation time of 10 se...

Page 7: ...120 V max Measurement characteristics Voltage from 120 V to 120 V AC DC 0 5 of precision instantaneous average or TRMS Current from 500 A to 500 A AC DC 0 5 of precision instantaneous average or TRMS...

Page 8: ...lowing the remote control of a TIG welding machine with the software plug into the case or the pear shape remote connect to the remote Ref 060579 Control cable 2 m CALIWELD DRC1 DIN DIN connection mal...

Page 9: ...P X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X...

Page 10: ...r choice of backup directory for PDF and CSV files Date Time choice of date format dd mm yyyy mm dd yyyy yyyy mm dd time in 24 hour or 12 hour format Settings Choice of metric or SAE American unit of...

Page 11: ...e selected visualised and re corded graphically Validation This mode is used to check and validate the performance of the product so that it complies with the EN 50504 or EN 60974 14 standard Record m...

Page 12: ...ter the various parameters in the corresponding window In the voltage position section check the box where the voltage is displayed In the position of the voltage probes section tick the boxes where t...

Page 13: ...am Start stop welding rejection time Duration at the beginning and at the end of the weld bead production during which the recording does not take place in order not to impact the measurement by the r...

Page 14: ...clicking on Save and then Delete Q j mm Welding energy U V Average current I A Average current T s Welding time d mm Length of the weld bead k Thermal efficiency coefficient ASME IX QW 409 ISO 18491 Q...

Page 15: ...lt A Time section 4 allowing both to modify the scale of the graph and choose between continuous recording or scanning A Start welding remote control button 5 A measurement recording section 6 allowin...

Page 16: ...rts Interpoint times time between 2 welding spots The recording stops after this time Click on to validate the settings Fig 8 Auto capture settings The operating of the oscilloscope automatic mode is...

Page 17: ...WELD EN Fig 10 Recording list To open a previous recording click on it to select it and click on the button To delete a recording click on it to select it and click on the button To delete all recordi...

Page 18: ...ields supply voltage and U0 machine which must be filled in by the user U0 machine represents the no load voltage It must be measured with a multimeter or with the caliweld if the user ticks the displ...

Page 19: ...l afficheur du poste TRMS Choix du mode de prise de mesure TRMS Moy Instant cf p 12 mode Multim tre Partie Description Test range match the specifications of the product max min no load voltage curre...

Page 20: ...point to be corrected and click on the Modify tab The Point modification page Fig 13 opens Fig 13 Editing point page Enter the desired values for each input field and click on 5 measuring points must...

Page 21: ...ing and printing Validation history Click on the Back button to exit It is now possible to start the validation by clicking on the Start button n 17 fig 14 Product control according to 60974 4 SEE APP...

Page 22: ...the load RECORDING Recording the values can be done manually or automatically Manual Recording In the Measurement recording section tick the box Manual Start the welding n 21 fig 16 and at the chosen...

Page 23: ...ding according to the Manual or Automatic mode Analysis of the values shown in the Channels section Instruction value Value shown in the list of points when the scenario is created either pre entered...

Page 24: ...he button to validate Fig 19 add a comment Tick the Electronic signature box if it is entered in the database The comment window is replaced by a report screen called validation report or certificate...

Page 25: ...report Click on Record then Print to generate the report in PDF Appendix Validation Certificate Export to generate a csv report compatible with all spreadsheets Excel LibreOffice etc Using the csv fi...

Page 26: ...E SOFTWARE FILE LIST OF PRODUCTS THAT REQUIRE SPECIAL CONFIGURATION VALIDATION CERTIFICATE EN50504 EXPORT PDF CERTIFICATE OF VALIDATION EN60974 14 EXPORT PDF REMINDER OF THE TOLERANCES OF THE EN 60974...

Page 27: ...1 2 3 4 5 5 6 7 8 9 10 11 12 Windows 7 operating system 10 Go free space in the hard disk Ram 2 Go Minimum resolution 600 800 1 USB 2 0 port QUICK START PROCEDURE Power cable USB 2 0 cable 27...

Page 28: ...ltage and conventional current The formulas given by the standard are MMA SUB ARC U V 20V 0 04 x I A below 600 A TIG U V 10V 0 04 x I A below 600 A MIG U V 14V 0 05 x I A below 600 A For MMA and TIG w...

Page 29: ...ng cables at normal and high temperatures Conductor sec tion mm Voltage drop c c a 100 A 10 m de c bles aux diff rentes temp ratures Copper conductors Aluminium conductors 20 C 60 C 85 C 20 C 60 C 85...

Page 30: ...Close PDF Viewer Close PDF Viewer 10 sql file missing Reinstall the software or contact the aftersales department 11 Import export database error Reinstall the software or contact the aftersales depar...

Page 31: ...e signals and related PDF files Voltmeter multimeter backup folder and related PDF files These slots are predefined in the standard software version They can be modified in the Backup folder tab of th...

Page 32: ...the trigger only when the load is engaged IMS IMS TIG IMS TIG PRO GYS EXAGON CC Set to MMA not pulsed rutile electrode Arc force at 9 IMS GENIUS CC GYS EXAGON CV Set to either suitcase mode CV or ree...

Page 33: ...4740 No identification No s rie d vidoir Fabricant GYS Mod le PROGYS 200A PFC MMG Type Poste de soudure Proc d MMA Fonction Source de courant Conditions de test Tension alimentation 230 V 1 Ph Temp ra...

Page 34: ...entification No s rie d vidoir Fabricant GYS Mod le PROGYS 200A PFC MMG Type Poste de soudure Proc d MMA Fonction Source de courant Conditions de test Tension alimentation 230 V 1 Ph Temp rature ambia...

Page 35: ...real value DISPLAY Voltage 2 5 De Uo machine Current 2 5 From the maximum setting Speed 10 Of the real value Gas 10 Of the real value EN 50504 classe Pr cision MEASURE Mesure Tolerance Reference Vali...

Page 36: ...etween 25 and 100 of the maximum setting 2 5 From the maximum setting If less than 25 of the maximum setting Gas 10 Of the real value EN 60974 14 classe Pr cision MEASURE Measure Tolerance Reference P...

Page 37: ...essible conductive surfaces not connected to the protective circuit Continuity of the protective circuit For mains powered welding equipment of protection class I including ancillary equipment for exa...

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