background image

 

RAT5 Manual version 1.2.0 

 

 
RAT5 Information Manual version 1.2.0   © GW4GTE 2010                    

Page 21 of 29 

A  carrier-triggered  mute  circuit  could  be  devised  such  that  a  strong  RF  field  from  any 
transmitter would externally generate a suitable mute signal to apply to PL3/6. 
 

 
5.5  Squelch out 

 
When used as an output the Squelch / Mute 
line at PL3/6 provides a switched level 
indicating squelch operation; zero volts for 
squelch open, supply volts minus one volt for 
squelch closed.  
 
This could be used for instance to drive a 
squelch LED via a suitable driver. See Figure 
5.3 opposite. 

 

 

Fig 5.3  LED driver circuit

 

 
 
 

5.6  Power Sources  
 

The power requirement is non-critical as long as the maximum supply voltage of the ICs is not 
exceeded (18V max). The usual shack supply of 13.8V DC is ideal. 
 
The low current consumption of RAT5 also lends itself to battery operation. A supply of 9V to 
15V  is  suitable.  Maplin  carry  a  stock  of  10-slot  AA  battery  holders  which  would  be  ideal  for 
NiCad or NiMH battery use. 10 x 1.25V = 12.5V. If the unit is to be battery powered and only 
occasional  use  is  planned  (e.g.  portable  trips)  then  Maplin’s  Hybrid  battery  range  is  worth  a 
look. They self-discharge much more slowly than other rechargeable types. 
 

5.7  Choice of enclosure and boxing the unit 

 
In the UK, Maplin carry a stock of various reasonably priced aluminium boxes as well as more 
expensive but very nice looking ones. 
 
Control knobs are not supplied in the kit – narrow controls are required due to the PCB size 
limiting their dimensions. If the control placement is considered too close one suggestion is to 
remove the squelch pot from the PCB and mount it on the front panel on the other side of the 
volume knob. Mounting the PCB upside down in a box would then make a line-up of Squelch / 
Volume / Tuning (left to right). The author uses a smaller central knob for the squelch control. 
 

Installing RAT5 into an enclosure 

 
The  PCB  is  small  and  light  enough  to  be  supported  by  the  potentiometers  when  they  are 
screwed  onto  a  front  panel.  It  is  recommended  however  that  the  rear  of  the  PCB  is  also 
supported  using  the  holes  provided  especially  if  not  all  three  controls  remain  on  the  PCB. 
Control knob spacing is 24mm. 
 
There are four 3mm mounting holes drilled in the corners of the PCB, spaced 45mm x 71mm. 
These can be drilled out further as required. The holes are all connected to the ground plane.   

Summary of Contents for RAT5

Page 1: ...nstruction and operation This manual refers to RAT5 hardware version 1 2 Please check you are reading the latest version of this document by checking www s9plus com for any updates Please read this do...

Page 2: ...Single Conversion AM Receiver Kit for 160m or 80m RAT5 kit of parts Easy to Build This kit is suitable for constructors with little or no previous experience of kit building A basic level of solderin...

Page 3: ...on 10 4 Testing and Alignment 13 4 1 Power off Tests 4 2 Power on Tests 4 3 Local Oscillator alignment 4 4 IF and RF Alignment 4 4 1 IF Alignment 5 Interfacing 18 5 1 Connection Method 5 2 Connections...

Page 4: ...ith the FAT5 transmitter project Maybe the complete RX TX could be the FAT RAT project Is there a kit Yes Based around a 3 x2 drilled and tinned single sided fibre glass PCB the kit contains all the c...

Page 5: ...detailed below Changes to the PCB The PCB to which this manual refers is version 1 2 The previous PCB was version 1 1 New IF filter PCB Version 1 2 incorporates a different 455kHz filter We have now m...

Page 6: ...sumer equipment In amateur use a squelch feature is useful and this has been designed into the circuit Low power consumption RAT5 consumes typically less than 50mA from a 9V to 15V supply making it su...

Page 7: ...et parts of the spectrum The image frequency for 3615kHz is 2705kHz and the image frequency for 1963kHz is 2873kHz Compare with say a low side LO on 160m which would produce an image frequency in the...

Page 8: ...use with a frequency display future add on project and to assist with setting up 2 2 3 IF Filter The IF tuned circuit L2 C4 is tuned to 455kHz giving a good match into the IF filter FL1 a 6 pole ladde...

Page 9: ...signal to inaudible levels When a carrier is received such that the AGC line at U2 pin 2 goes more positive than the level on pin 3 the comparator output will drop to zero cutting off Q1 and enabling...

Page 10: ...2 5 below shows an actual frequency response plot of a prototype unit The steepening LF roll off is caused by the increasing reactance of C27 which becomes significant at lower frequencies 2 3 3 Audio...

Page 11: ...hen check all holes are drilled The boards will have been carefully checked but as they are hand drilled there is always the chance a hole could be missed It s easier to correct any problems now rathe...

Page 12: ...referred Orient the capacitors such that the values are visible from the same side __ Solder Q1 VR1 and D1 taking care not to mix them up they look similar Follow the case orientation shown on the PCB...

Page 13: ...U1 16 U2 4 and U3 4 U2 3 and U3 3 will read to earth via RV2 and RV3 sliders respectively when the controls are fully CCW vary the controls to confirm Before inserting the ICs carefully check all sol...

Page 14: ...aid __ With no leads connected using a multi meter measure the resistance across the power input pins PL3 1 2 Connect the positive red meter lead to PL3 2 A typical reading is 24k ohms after allowing...

Page 15: ...counter is available use an oscilloscope Failing that assume the LO is running and search for the signal on a receiver Decide on a receive centre frequency to use 3615 kHz for 80m or 1950 kHz for 160m...

Page 16: ...requency of 3615kHz with VC1 set to minimum the tuning range is typically 20kHz With VC1 set to maximum and L1 re adjusted for 3615kHz the tuning range is typically 150kHz 4 4 IF and RF Alignment IF R...

Page 17: ...te core from its preset position tuning for a maximum S meter reading The tuning will be quite broad but it should be possible to establish a centre position for the core It s a good idea to monitor t...

Page 18: ...sing the squelch Further signal generator based squelch tests Set the squelch so that it just mutes the receiver Apply a carrier of 3uV PD Check the squelch opens at this level Apply a 1V PD carrier C...

Page 19: ...Wires can also be soldered directly to the pins of PL3 but the recommended method is to use the companion socket strips Again wires can be soldered directly to the strips but the method preferred by...

Page 20: ...onsequence A 10k series variable resistor can be used to set the meter level as required 5 3 1 Calibration Calibration of the S meter can be attempted If a calibrated signal generator is not available...

Page 21: ...able trips then Maplin s Hybrid battery range is worth a look They self discharge much more slowly than other rechargeable types 5 7 Choice of enclosure and boxing the unit In the UK Maplin carry a st...

Page 22: ...U1 16 U2 4 and U3 4 U2 3 and U3 3 will read to earth via RV2 and RV3 sliders respectively when the controls are fully CCW vary the controls to confirm If all continuity checks read ok insert all Ics a...

Page 23: ...ow Violet Orange Red R13 22k Red Red Orange Gold R14 10k Brown Black Orange Brown R15 10R Brown Black Black Red R16 10k Brown Black Orange Brown R17 2k2 Red Red Red Gold C1 47p 80m 150p 160m 390p MW 4...

Page 24: ...p Cut to length as needed Non PCB item SK1 2 3 Header socket 10 way Cut to length as needed Parts List by value R C only with idents Value Component Marked as 10R R15 Brown Black Black Red 22R qty 2 R...

Page 25: ...RAT5 Manual version 1 2 0 RAT5 Information Manual version 1 2 0 GW4GTE 2010 Page 25 of 29 Appendix 2 Circuit Diagrams...

Page 26: ...RAT5 Manual version 1 2 0 RAT5 Information Manual version 1 2 0 GW4GTE 2010 Page 26 of 29...

Page 27: ...RAT5 Manual version 1 2 0 RAT5 Information Manual version 1 2 0 GW4GTE 2010 Page 27 of 29 Appendix 3 PCB Layout Version 1 2...

Page 28: ...squelch but a sustained level from a carrier will trigger the squelch after a few seconds The downside is that the start of an AM transmission is missed but of course during a QSO the squelch can be l...

Page 29: ...n 1 2 0 GW4GTE 2010 Page 29 of 29 Appendix 5 Builder s Gallery Excellent example built by Eric GW8LJJ for club demonstration in this build the controls are not directly soldered to the PCB The amazing...

Reviews: