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Guthrie Douglas T140, Installation Manual

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Guthrie Douglas T140 Installation Manual Download Page 8

Tess 140/440 Manual. Issue 1 (DR1004. March 2018) 

 

5. Return Pulleys

 

 

 
5.1. 

 
Back Fix Return Pulleys 

Alternative Return Pulley Options

 

 

5.2. 

 
For Side or Reveal Fix installations. 
 

 

Remove fixing screw.  

 

Remove face plate.  

 

After installation of return pulley body, refit face plate and fixing screw. 

 

Ensure fixing screw is refitted before continuing installation. 

Summary of Contents for T140

Page 1: ...Tess 140 440 Manual Issue 1 DR1004 March 2018 TESS 140 440 Installation Manual Please read these instructions in full prior to starting your installation T140 T440...

Page 2: ...performance are available on our website www guthriedouglas com Alternatively please contact us for any special local testing requirements As the product installer you are responsible for ensuring tha...

Page 3: ...4 Headbox Guide Cable Installation 7 5 Return Pulleys 8 6 Return Pulleys Additional Options 9 7 Squareness Checking 10 8 GD Fitting 11 9 Barrel Installation 14 10 Hem Bar Fitting 15 11 Tension Cable...

Page 4: ...upplied 2 Motor Assembly 3 Spring Cassette Assembly 4 Barrel Assembly Mounting Brackets T140 Back Fix Top Fix and Side fix available T440 Back Fix Top Fix available 5 Hem Bar Assembly 6 Return Pulley...

Page 5: ...DR1004 March 2018 2 Fitting Kit REF NO FIXING WHERE USED 1 M6 x 10 BOLT MOUNTING PLATE 2 M6 x 8 PAN HEAD MOUNTING BRACKET 3 M6 SHAKE PROOF MOUNTING PLATE 4 M6 WASHER MOUNTING PLATE 5 M6 PLASTIC TOP H...

Page 6: ...nd system draw Y must be parallel Refer to the installation drawing supplied with the system and mark out the fixing positions All wall fixings are to be supplied by the installer and are to be suitab...

Page 7: ...h 2018 4 Headbox Guide Cable Installation 4 1 Fix head box in position using suitable fixings for the material being fixed to Fixings should be M8 fixings to be supplied by installer Fit the guide cab...

Page 8: ...Fix Return Pulleys Alternative Return Pulley Options 5 2 For Side or Reveal Fix installations Remove fixing screw Remove face plate After installation of return pulley body refit face plate and fixin...

Page 9: ...140 440 Manual Issue 1 DR1004 March 2018 6 Return Pulley Additional Options 6 1 Refer to installation drawing for return pulley fixing details Top Fix T140 Bottom Fix T440 Low Profile T440 Low Profile...

Page 10: ...Tess 140 440 Manual Issue 1 DR1004 March 2018 7 Squareness Checking 7 1 Inspect system diagonal measurements If diagonal measurements are not found to be equal adjust the system squareness...

Page 11: ...18 8 GD Fitting 8 1 Pull guide cable taut against the top face of the return pulley and mark for cutting Cut cable at marked spot TEST CUT ADVISED DO NOT CUT SHORT 8 2 Slide fitting nut on to guide ca...

Page 12: ...that the split collets grip the guide cable Ensure that the guide cable does not cover the thro hole in the threaded stud Lightly lubricate threads then screw threaded stud into fitting nut tighten se...

Page 13: ...8 4 Fix GD fitting to return pulley and tension the guide cable a 10mm wrench will be required to support the GD fitting and prevent it from rotating Use an appropriate tensiometer to measure tension...

Page 14: ...Installation 9 1 Fit the barrel assembly between the mounting brackets Fix into place using fittings identified in Section 2 of this manual Mounting plate must be fitted to the mounting bracket so tha...

Page 15: ...screws by max 2 turns DO NOT REMOVE Pull end cap out to by approx 3mm 1 Slide end cap away from pulley housing 2 10 2 Centre guide cable to hem bar Slide end cap onto hem bar pulley housing ensure fab...

Page 16: ...140 440 Manual Issue 1 DR1004 March 2018 11 Tension Cable Fitting 11 1 Feed the tension cable through the hem bar Do not cut the cable at this point 11 2 Pull the tension cable through both return pul...

Page 17: ...spool tension cable must lay flat and not be crossing itself Insert the cable into the cable spool locking device Motor side Push the cable through and ensure it will not pull out Cut excess cable fr...

Page 18: ...ing kit Insert tensioning tool as shown Apply light tension approx 5 full turns using the tensioning tool Operate the system to ensure correct system function Check The tension cable is seated correct...

Page 19: ...r Taking care that the fabric does not crease Deploy and retract system several times to give accurate indication of tracking Adjust the fabric tracking as required by loosening the mounting screw and...

Page 20: ...Tess 140 440 Manual Issue 1 DR1004 March 2018 14 Estimated Fabric Sag Guidelines...

Page 21: ...ss 140 440 Manual Issue 1 DR1004 March 2018 14 Estimated Fabric Sag Guidelines Cont 13 1 Use tables to estimate fabric sag when the system is fully deployed Ensure the correct fabric mass table is use...

Page 22: ...Tess 140 440 Manual Issue 1 DR1004 March 2018 Notes...

Page 23: ...Tess 140 440 Manual Issue 1 DR1004 March 2018 Notes...

Page 24: ...Manual Issue 1 DR1004 March 2018 Guthrie Douglas Group Limited 12 Heathcote Way Heathcote Industrial Estate Warwick UK CV34 6TE E mail solar guthriedouglas com Web site www guthriedouglas com Tel 44 0...

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