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Guardian ULTRA SOURCE 004582-2, Owner'S Manual

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Guardian ULTRA SOURCE 004582-2 Owner'S Manual Download Page 35

ITEM

PART NO. QTY.

DESCRIPTION

1

087968

1

SWITCH, ROCKER -/0

2

090418

1

OUTLET, 12VDC SNAP

3

0D6640

1

COVER, GOVERNOR CONTROL

4

090987

6

SCREW PPHM M3-0.5 X 12

5

0D8740

1

PANEL, SHEET METAL (15 KW)

0G0309

1

PANEL, SHEET METAL (17.5 KW)

6

068868

2

OUTLET 30A 120V RECEPT

7

0G1093

4

SCREW SFILHM #8-32 X 5/8 LG (17.5 KW 
ONLY)

8

043182

4

WASHER LOCK M3

9

0D9784

6

NUT HEX LOCK M3-0.5 NY INS

10

075207A

4

CIRCUIT BREAKER 30A 

11

075207

2

CIRCUIT BREAKER 20A

12

0G1493

1

OUTLET 50A 250V (17.5 KW ONLY)

13

043437

1

OUTLET 30A 125/250V

14

0D4968

1

OUTLET 20A 120V DPLX

15

0D4966

1

OUTLET 20A 120V GFCI

16

0D1004E

1

CIRCUIT BREAKER 50A 400V 2POLE 

17

0E6480

4

NUT HEX M4-0.5 NYINS

18

022471

4

NUT HEX #8-32 (17.5 KW ONLY)

19

0D5045

1

DIN RAIL 59.5mm LONG

20

0F9719

1

ASSY PCB VREG AIR COOLED

21

0D4409

1

ELECTRONIC GOVERNOR / IDLE 
CONTROLLER

22

052844

1

RELAY PNL 12VDC SPST 30A

23

0F3100

1

RELAY 3PDT 12VDC

24

0G0503

1

CONTROL PANEL BOX (15 KW)

0F7424

1

CONTROL PANEL BOX (17.5 KW)

25

023484S

1

BUSHING SNAP

26

0A1661

2

RIVET POP .156 X .160-.164 / #20

27

048766

1

BLOCK TERMINAL 20A 2 X 6 X 1100V

28

0D3550

1

BLOCK DOUBLE ROW TERMINAL 8 
POSITION

29

049939

1

RECTIFIER MSC 12A 600V

30

070370

1

WASHER MICA .203

31

030468

1

WASHER STEP NYLON .20

32

022158

1

NUT HEX #10-32

33

023897

1

WASHER FLAT #10

34

057405

1

RESISTOR 25R 5% 25W

35

022473

1

WASHER FLAT 1/4

36

022097

1

WASHER LOCK M6-1/4

37

049813

1

NUT HEX M6-1.0 G8

ITEM

PART NO. QTY.

DESCRIPTION

38

065795

2

RECTIFIER-BATTERY CHARGER

39

0D4804

2

TRANSFORMER, IDLE CURRENT

40

0C1085

4

SCREW PPHM M3-0.5 X 8

41

051715

12

NUT HEX M4-0.7 G8 (15 KW)

8

NUT HEX M4-0.7 G8 (17.5 KW)

42

022264

14

WASHER LOCK M4 

43

048505

1

CIRCUIT BREAKER 6 X 1

44

087962

1

CIRCUIT BREAKER 10 X 1 12VDC 1/4"QC

45

036261

2

RIVET POP .125 X .250 SS

46

0A2769

1

LUG GROUND 8 TABS

47

032300

1

HOLDER FUSE

48

028578

1

FUSE 10A X AGC10

49

055444

1

HEATSINK

50

075475

2

SCREW PPHM M4-0.7 X 10

51

082025

6

NUT HEX LOCK M5-0.8 NYINS

52

0A2053

1

SCREW HHC M6-1.0 X 65 G8.8

53

055440

2

SCREW HHC M5-0.8 X 25 G8.8

54

045770

1

SCREW HHC M5-0.8 X 10 G8.8

55

0G0923

2

SPACER .25 X .50 X 2.5 (17.5 KW)

0D5734

2

SPACER .25 X .50 X 1.5 (15 KW)

56

074908

10

SCREW HHTT M5-0.8 X 10

57

075235

3

SCREW PPHM M5-0.8 X 30

58

077682

2

SCREW PPHM M5-0.8 X 80 (17.5 KW)

080823

2

SCREW PPHM M5-0.8 X 50 (15 KW)

59

038150

14

WASHER FLAT #8 (15 KW)

10

WASHER FLAT #8 (17.5 KW)

60

0D6140

1

GASKET, PORTABLE CONTROL PANEL

61

075476

2

SCREW PPHM M4-0.7 X 16

62

027565

A/R

TAPE ELEC UL PERMACEL

63

058000K

2

NUT TRIC M5-0.8

64

0F3101

1

RELAY BASE 3PDT 12VDC

65

0D4969

1

OUTLET 50A 125/250V (15 KW ONLY)

66

0F5483

1

HARNESS, CONTROL PANEL BACK(NOT 
SHOWN) 

67

0D3546

1

HARNESS, CONTROL PANEL FRONT (NOT 
SHOWN)

68

0D5809

1

HARNESS, TERMINAL STRIP TO PCB (NOT
SHOWN)

69

0G0615

1

SPRING RETAINER

33

Section 7 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator System

Control Panel – Drawing No. 0G0727-B

Summary of Contents for ULTRA SOURCE 004582-2

Page 1: ...Y ASSEMBLY OPERATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODEL 004582 2 15 000 Watt Portable Generator AUTHO...

Page 2: ...2 Adding Gasoline 11 2 7 To Start The Engine 11 2 8 Stopping The Engine 12 2 9 Automatic Idle Control 12 2 10 Cold Weather Operation De Icer 12 2 11 Low Oil Pressure Shutdown 12 2 11 1 Initial Start...

Page 3: ...d to operate the equipment in an emergency CAUTION Always disconnect spark plug wires and place the wires where they cannot contact the spark plugs to prevent accidental starting when setting up trans...

Page 4: ...rator are rotating and or hot during operation Exercise care near running generators GENERAL HAZARDS Never operate in an enclosed area or indoors For safety reasons GENERAC recommends that the mainten...

Page 5: ...nd national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is operated in accordance with t...

Page 6: ...efer to Figure 2 shown on opposite page and install the wheel kit as follows Place the generator on a hard flat surface Stand at the engine end of the unit and gently tilt the generator forward high e...

Page 7: ...RED battery cable to the battery Positive terminal After making sure that the connection is tight slip the rubber boot over the terminal connection Connect the BLACK battery cable to the battery Nega...

Page 8: ...ctrical lighting appliance tool and motor loads 5 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical l...

Page 9: ...tion Instead of following its normal safe path electricity passes through a persons body to reach the ground For example a defective appliance can cause a ground fault A GFCI receptacle does NOT prote...

Page 10: ...ed by two 30 Amp push to reset circuit breakers 2 2 5 12 VOLT DC 10 AMP RECEPTACLE This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge...

Page 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Page 12: ...llow 3 times the listed watts for starting these devices 10 Section 2 Operation Commercial Industrial Residential Portable Generator System 2 6 BEFORE STARTING THE GENERATOR Prior to operating the gen...

Page 13: ...Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while i...

Page 14: ...al fast governed engine speed when electrical load is connected When the load is removed the engine will run at a reduced speed of 2100RPM With the switch Off the engine runs at the normal fast engine...

Page 15: ...ge measured at the outlet should be 8 12 VDC This is normal and does not indicate a faulty charging system To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If ne...

Page 16: ...tion 1 2 Load 10 Hours 1 6 gallons per hour Check Oil Level Service Air Pre Cleaner Change Oil and Oil Filter Clean Spark Arrestor Screen Check Valve Clearance Service Air Cleaner Replace Spark Plugs...

Page 17: ...erior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to...

Page 18: ...ce if necessary and remove paper filter Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly Clean air cle...

Page 19: ...as high as it can go Insert a 0 002 0 004 inch 0 05 0 1mm feeler gauge between the rocker arm and valve stem Correct clearance is when a slight drag is felt when sliding the gauge back and forth If th...

Page 20: ...gine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spark plugs and pour about 1 2 ounce 15 ml of engine oil into the cylinders Cover...

Page 21: ...spark plug 5 Replace spark plug 6 Water in gasoline 6 Drain fuel tank fill with fresh fuel 7 Overchoking 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Exces...

Page 22: ...30A TWISTLOK WHITE WHITE 0 4 5 WHITE WHITE 2 WHITE WHITE 120V 20A 120V 20A GFCI GFCI X Y G C B C B CONTRO SWITC IDL ON OF 60A 60A 50A 60A OUTLET 50A 60A OUTLET 120 240V 120 240V 50A 50A 22 11 44 15B 2...

Page 23: ...HARGE CHARGE BATTERY BATTERY CHARGE CHARGE BATTERY BATTERY RECTIFIER RECTIFIER D2 D2 R1 R1 22 22 ENGINE SHUTDOWN P C B ENGINE SHUTDOWN P C B ELECTRONIC GOVERNOR ELECTRONIC GOVERNOR CONTROL CONTROL SWI...

Page 24: ...ULATOR ELECTRONIC ELECTRONIC C1 10 C1 10 77A 77A 77 77 77 77 C1 8 C1 8 55 55 C1 5 C1 5 77A 77A C1 3 C1 3 55A 55A CONTROL CONTROL PRINTED CIRCUIT PRINTED CIRCUIT 167 167 5 229 229 TR2 TR2 86 86 22S 22S...

Page 25: ...23 Section 6 Notes Commercial Industrial Residential Portable Generator System...

Page 26: ...Section 6 Notes Commercial Industrial Residential Portable Generator System 24...

Page 27: ...Section 6 Notes Commercial Industrial Residential Portable Generator System 25...

Page 28: ...8 11 12 13 25 26 27 3 30 35 65 7 41 42 43 44 45 46 47 49 50 51 52 53 54 57 58 41 42 43 44 45 46 47 49 50 51 52 53 54 56 57 58 2 5 17 18 34 35 40 57 139 153 59 60 61 63 65 62 64 14 18 45 40 43 44 42 41...

Page 29: ...1 CLAMP OIL TUBE 31 0D4497 1 PLUG CRANKCASE GOVERNOR BORE 32 0C3971E 1 ASSEMBLY DIPSTICK WITH HANDLE 33 0D3745 1 TUBE DIPSTICK 34 0C3027 3 O RING OIL CLR 35 0E9842 1 SEAL 42 I D CRANKSHAFT ITEM PART N...

Page 30: ...116 125 127 122 78 84 149 143 146 145 143 140 144 142 67 86 66 80 71 37 72 74 75 DETAIL A 153 87 69 81 73 68 70 82 83 151 150 85 79 135 141 138 137 154 128 129 108 132 131 130 134 133 126 155 DETAIL A...

Page 31: ...HROME 109 0D4767 1 SWITCH ROCKER 110 0D1142A 1 WRAPPER LOWER CYLINDER 2 111 0D1143 1 WRAPPER UPPER CYLINDER 2 112 0F1177 1 ASSEMBLY GROUND WIRE 113 022097 4 WASHER LOCK M6 1 4 ITEM PART NO QTY DESCRIP...

Page 32: ...ustrial Residential Portable Generator System Generator Drawing No 0G0742 A 10 33 11 38 8 39 24 12 14 23 21 46 34 31 13 32 31 39 17 28 42 43 44 19 32 10 17 16 2 4 9 3 15 37 35 5 30 20 6 1 7 25 40 19 3...

Page 33: ...2417A 1 EARTH STRAP 3 8X 3 8 20 082121C 1 CLIP J VINYL COAT 625 ID 21 066386 1 ASSEMBLY BRUSH HOLDER 22 0C2824 1 SCREW TAP R 10 32 X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC...

Page 34: ...32 Section 7 Exploded Views and Parts Lists Commercial Industrial Residential Portable Generator System Control Panel Drawing No 0G0727 B...

Page 35: ...097 1 WASHER LOCK M6 1 4 37 049813 1 NUT HEX M6 1 0 G8 ITEM PART NO QTY DESCRIPTION 38 065795 2 RECTIFIER BATTERY CHARGER 39 0D4804 2 TRANSFORMER IDLE CURRENT 40 0C1085 4 SCREW PPHM M3 0 5 X 8 41 0517...

Page 36: ...nerator System Frame Handle Wheel Kit Drawing No 0E0695 B 34 33 14 15 7 34 6 11 35 10 49 8 5 7 9 12 13 39 40 26 24 38 39 20 17 19 22 21 36 6 7 42 6 5 7 26 32 52 47 46 45 50 25 17 17 18 16 44 43 48 3 7...

Page 37: ...12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW ITEM PART NO QTY DESCRIPTION 29 045900 2 WASHER FLAT 3 4 15 kW 30 0D7668 2 12 3 PNEUM WHEEL 3 4 A...

Page 38: ...y deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of coun...

Page 39: ...h emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions r...

Page 40: ...res caused by any contaminated fuels oils or lack of proper oil levels Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devi...

Page 41: ......

Page 42: ...8 4 SCREW HHTT M6 1 0 X 12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW 0D2496 1 AXLE 3 4 DIA X 27 25 12 5 kW 29 045900 2 WASHER FLAT 3 4 15 kW 0...

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