Guardian 04389-1 Installation And Owner'S Manual Download Page 11

Generac

®

Power Systems, Inc.

41

ITEM PART NO. QTY. DESCRIPTION

1

0C5729

1

ASSEMBLY, CRANKCASE HOUSING WITH
SLEEVE

2

0C3008

1

SEAL, 38 I.D. CRANKSHAFT 

3

090388

8

SCREW, TAPTITE M6-1.0 X 12 YC

4

0C5372

1

ASSEMBLY, BREATHER

5

0C3005

1

GASKET, BREATHER COVER

6

0E1684

3

SEPARATOR, OIL BREATHER

7

0D8067A

1

ASSEMBLY, HEAD #1 G&S 

8

071983

4

RETAINER, PISTON PIN 20

9

0C2981C

1

ROCKER, COVER NO OIL FILL

10

045761A

4

STUD M8-1.25/10MM X 30 G5 ZINC

11

0C5848

2

PISTON, HC

12

021533

2

SET, PISTON RING 90MM

13

071980

2

PIN PISTON D20

14

0D4041

1

ASSEMBLY, CAMSHAFT & GEAR 

15

0C2983

1

SHAFT, GOVERNOR 

16A

0C2985A

2

ROLLER BEARING, GOVERNOR PLATE

16B

0C2985B

1

ROLLER BEARING, GOVERNOR

17

0D4042

1

ASSEMBLY,GOVERNOR GEAR

18

0A7811

1

SPOOL, GOVERNOR MACHINED

19

0C2977

1

GASKET, CRANK CASE 

20

0C5943

1

SEAL, OIL PASSAGE 

21

0D4040E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL
DIRECT DRIVE (GT-990)

0D4122E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL
DIRECT DRIVE (GT-760)

22

0C2969

2

ASSEMBLY, CONNECTING ROD (GT-990)

0D3961

2

ASSEMBLY, CONNECTING ROD (GT-760)

23

0D2157

2

SCREW SHC M6-1.0 X 50 G8.8

24

0C5313

1

SCREEN, OIL PICKUP

25

0D4123

1

ASSEMBLY, OIL PUMP

26

078699E

2

SLEEVE, SEAMED DOWEL 10 DIA.

27

0C3011

2

COVER, OIL RELIEF

28

0C3009

2

SPRING, OIL RELIEF 

29

0C3010

2

BALL, 1/2D OIL RELIEF 

30

093873

2

WASHER, LOCK RIB M6

31

0C5315

1

GEROTOR, OUTER

32

0C5998

1

CLAMP, OIL TUBE

33

0D1667

1

ARM, GOVERNOR

34

0C2991

2

E-RING, GOVERNOR ARM 

35

0C2988

1

THRUST WASHER, GOVERNOR 

ITEM PART NO. QTY. DESCRIPTION

36

0C2992

1

BUSHING, GOVERNOR LOWER 

37

0C3971C

1

ASSEMBLY, DIPSTICK WITH HANDLE

38

0C5305

1

TUBE, DIPSTICK

39

0C3027

1

O-RING, OIL CLR 3/8 X 1/2

40

0C3007

1

SEAL, 42 I.D. CRANKSHAFT 

41

0C5731

1

ASSEMBLY, HOUSING COVER WITH
SLEEVE

42

0C3006

9

SCREW, HHFC M10-1.5 X 55

43

080318

8

SCREW HHFC M6-1.0 X 25

44

093064

1

ASSEMBLY, OIL FILL CAP

45

0C8808

2

HOOK, LIFTING

46

0D2723B

1

ROCKER, COVER WITH OIL FILL

47

0C2979

2

GASKET, VALVE COVER 

48

086515

8

KEEPER, VALVE SPRING

49

0D2274

4

RETAINER, VALVE SPRING 

50

0D3867

4

SPRING, VALVE 

51

078672

2

SEAL, VALVE STEM D7

52

0C5371

4

WASHER, VALVE SPRING

53

072694

4

STUD, ROCKER ARM PIVOT

54

0D3998

4

NUT HEX M8-1.0 G8 YEL CHR

55

0C3027

2

O-RING, 3/8" X 1/2"

56

0D5313

4

ROCKER ARM

57

0D6024

2

PLATE, PUSH ROD GUIDE

58

0C2976

12

SCREW HHFC M8-1.25 X 65

59

086516

2

VALVE, EXHAUST

60

0C2229

2

VALVE, INTAKE

61

083897

4

TAPPET, SOLID

62

0D8067B

1

ASSEMBLY, HEAD #2 G&S 

63

0D9853D

4

PUSHROD, 147

64

0C2978

2

GASKET, HEAD 

65

043790A

1

BARBED ELBOW 90 3/8NPT X 3/8
L0CKTITE

66

0D4010

1

KIT GASKET

67

0D4011

1

KIT PISTON & RINGS

68

0D4012

1

KIT BREATHER ASSEMBLY

69

0D4013

1

KIT GOVERNOR ASSEMBLY

70

0D8675A

1

KIT HEAD ASSEMBLY CYLINDER 1

71

0D8675B

1

KIT HEAD ASSEMBLY CYLINDER 2

72

0D4015

1

KIT OIL RELIEF

73

0D4016

1

KIT GEAR COVER

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

GT-990 Engine – Drawing No. 0D8674-E Part 1

Summary of Contents for 04389-1

Page 1: ...ed Prepackaged Automatic Standby Generators Models 04389 1 6 kW NG 7 kW LP 04456 1 12 kW NG 12 kW LP 04390 1 13 kW NG 15 kW LP DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY DANGER Not intended for us...

Page 2: ...82 80 8 51 46 80 72 87 86 5 76 48 39 92 94 91 63 21 15 51 71 69 42 10 35 11 49 51 31 9 49 50 72 44 73 52 41 5 57 27 91 56 1 44 60 19 40 12 71 6 22 65 68 6 16 69 14 54 88 55 75 49 30 17 3 93 25 29 28...

Page 3: ...0D2538 1 HINGE LIFT OFF TYPE B PIN 42 0D3037A 1 LATCH QUARTER TURN NON LOCKING 43 0A2115 4 WASHER NYLON 250 ITEM PART NO QTY DESCRIPTION 44 022097 9 WASHER LOCK M6 1 4 45 022473 4 WASHER FLAT ZINC 46...

Page 4: ...14 15 35 15 17 49 14 15 5 34 16 23 36 39 38 45 48 2 28 29 17 16 4 6 7 23 27 42 12 45 44 20 40 11 1 43 35 14 30 3 41 24 45 47 31 47 45 31 3 13 Section 7 Exploded Views and Parts Lists Guardian Air cool...

Page 5: ...0 8 x 30mm ITEM PART NO QTY DESCRIPTION 22 0D5240 1 SWITCH SPDT ON MOM ON 23 051714 4 NUT HEX M3 0 5 8 5KW 12KW 13KW 051714 2 NUT HEX M3 0 5 7KW 24 0D8502 1 NEUTRAL ISOLATOR 26 0D8441 1 HARNESS CONTRO...

Page 6: ...22 22 21 16 23 24 10 31 7 9 17 18 11 5 3 2 39 40 36 19 25 15 26 38 33 32 34 34 35 12 37 14 8 13 3B 3A Section 7 Exploded Views and Parts Lists Guardian Air cooled 7 kW 12 kW and 15 kW Generators 7 kW...

Page 7: ...87680 1 NUT WING M6 1 0 18 077441 1 HANDLE TRANSFER SWITCH HOME STANDBY 19 063378 4 HOLDER CABLE TIE 21 074138 2 LUG DIS QK NI S 10X45 DEG BR T 22 036933 6 SCREW PPHM 10 32 X 3 8 23 077033 6 LUG SLDLS...

Page 8: ...23 24 10 31 7 9 17 18 6 11 5 3 2 39 40 36 19 25 15 26 38 41 33 32 34 34 35 42 37 12 14 8 13 3B 3A Section 7 Exploded Views and Parts Lists Guardian Air cooled 7 kW 12 kW and 15 kW Generators 12 kW an...

Page 9: ...NSFER SWITCH HOME STANDBY 19 063378 4 HOLDER CABLE TIE 21 074138 2 LUG DIS QK NI S 10X45 DEG BR T 22 036933 6 SCREW PPHM 10 32 X 3 8 23 077033 6 LUG SLDLSS 1 0 14X9 16 AL CU 24 048850 1 BLOCK TERMINAL...

Page 10: ...0 20 66 2 5 19 20 39 40 47 64 93 140 8 11 12 13 67 4 5 6 68 16A 16B 17 18 69 7 47 48 49 50 51 52 53 54 56 57 58 59 60 63 64 70 47 48 49 50 51 52 53 54 56 57 58 59 60 62 63 64 71 27 28 29 72 3 32 33 34...

Page 11: ...TUBE 33 0D1667 1 ARM GOVERNOR 34 0C2991 2 E RING GOVERNOR ARM 35 0C2988 1 THRUST WASHER GOVERNOR ITEM PART NO QTY DESCRIPTION 36 0C2992 1 BUSHING GOVERNOR LOWER 37 0C3971C 1 ASSEMBLY DIPSTICK WITH HAN...

Page 12: ...83 84 82 81 130 99 118 126 94 79 78 76 77 75 74 122 125 123 125 119 120 137 136 134 133 132 127 29 135 113 101 110 121 112 128 124 24 80 87 98 97 138 139 11 116 141 Section 7 Exploded Views and Parts...

Page 13: ...8 107 0C3033 1 WASHER 25mm I D 108 0C3034 1 NUT HEX M24 ITEM PART NO QTY DESCRIPTION 109 0C8549 1 SNORKEL AIR INTAKE 110 0C3022A 1 HOUSING BLOWER NG COOLER 111 0D1131 1 GUARD FAN 112 045756 27 SCREW...

Page 14: ...31 31 12 5 22 14 20 38 15 30 24 26 32 10 19 16 28 27 17 10 1 28 31 32 17 32 31 33 28 13 39 18 40 28 34 35 34 44 48 30 45 46 34 36 47 52 Section 7 Exploded Views and Parts Lists Guardian Air cooled 7...

Page 15: ...8 X 1 2 23 049451 1 WASHER FLAT 406ID X 1 62OD 24 022237 4 WASHER LOCK 3 8 25 022511 4 BOLT HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 ZINC 27 039287 4 SCREW HHC M8 1 25 X 45 G8 8 28 022145 14...

Page 16: ...38 17 32 31 28 31 20 19 10 17 15 32 16 22 39 8 6 37 14 3 2 40 32 24 25 10 30 19 26 28 27 28 32 31 41 10 18 36 35 29 41 42 Section 7 Exploded Views and Parts Lists Guardian Air cooled 7 kW 12 kW and 1...

Page 17: ...OUNT 18 0388050AD0 1 CABLE 6 48 BLACK BATTERY 19 0C2417A 1 EARTH STRAP 3 8X 3 8 20 082121C 1 CLIP J VYNL COAT 0 625 ID 21 066386 1 ASSEMBLY BRUSH HOLDER 22 029451 2 6 FT TAPE ELEC UL FOAM 1 8 X 1 2 23...

Page 18: ...48 Generac Power Systems Inc 11 47 33 34 36 35 37 27 45 43 39 18 19 20 23 32 44 48 24 46 11 22 29 28 31 30 17 52 1 14 13 26 38 25 25 40 41 21 15 16 6 1 2 4 42 10 5 7 3 8 9 49 51 50 54 53...

Page 19: ...OR 12 THK 26 0C7393 1 BALANCER 27 021714 1 ASSEMBLY CYLINDER HEAD SEATS GUIDES 28 086516 1 VALVE EXHAUST 29 086517 1 VALVE INTAKE 30 088396B 2 PUSH ROD 31 083897 2 TAPPET 32 077158 1 ASSEMBLY SCREEN O...

Page 20: ...0 28 24 3 40 40 41 44 2 4 6 6 5 12 7 8 9 10 13 14 1 16 18 11 6 37 36 35 27 17 18 34 33 34 18 29 30 31 38 6 Section 7 Exploded Views and Parts Lists Guardian Air cooled 7 kW 12 kW and 15 kW Generators...

Page 21: ...EW SHC M8 1 25 X 30 G12 9 22 099236 1 SWITCH OIL 8 0 PSI 23 070185 1 FILTER OIL DIA 69 X 64 LG 24 082774 1 KEY WOODRFF 4 X 19D 25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG 26 067198N 1 WASHER BELV 20 X...

Page 22: ...22 0C6731 2 RIVET POP 118 X 125 23 0C6067 2 SUPPORT DIAPHRAGM 24 0C4706 2 DIAPHRAGM TWIN REGULATOR 25 0C6068 2 CAP DIAPHRAGM SUPPORT 26 0C4643A 2 INLET TWIN REGULATOR 11 11 DIA 27 026073 1 PLUG STANDA...

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