Guardian 005348-0 Owner'S Manual Download Page 5

 ELECTRICAL HAZARDS 

All generators covered by this manual produce dangerous electrical 

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voltages and can cause fatal electrical shock. Utility power delivers 
extremely high and dangerous voltages as does the generator 
when it is in operation. Avoid contact with bare wires, terminals, 
connections, etc., while the unit is running. Ensure all appropriate 
covers, guards and barriers are in place before operating the 
generator. If work must be done around an operating unit, stand on 
an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, 

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while barefoot, or while hands or feet are wet. 

DANGEROUS 

ELECTRICAL SHOCK MAY RESULT.

The National Electrical Code (NEC) requires the frame and external 

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electrically conductive parts of the generator to be connected to an 
approved earth ground. Local electrical codes also may require 
proper grounding of the generator electrical system.

In case of accident caused by electric shock, immediately shut 

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down the source of electrical power. If  this is not possible, 
attempt to free the victim from the live conductor. 

AVOID DIRECT 

CONTACT WITH THE VICTIM. 

Use a non-conducting implement, 

such as a rope or board, to free the victim from the live conductor. 
If the victim is unconscious, apply first aid and get immediate 
medical help.

Never wear jewelry when working on this equipment. Jewelry can 

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conduct electricity resulting in electric shock, or may get caught in 
moving components causing injury.

 FIRE HAZARDS 

For fire safety, the generator must be operated and maintained 

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properly. Operation must always comply with applicable codes, 
standards, laws and regulations. Adhere strictly to local, 
state and national electrical and building codes. Comply with 
regulations the Occupational Safety and Health Administration 
(OSHA) has established. Also, ensure that the generator is 
operated in accordance with the manufacturer’s instructions and 
recommendations. Do not alter the construction of  the generator 
or change controls which might create an unsafe operating 
condition.

Keep a fire extinguisher near the generator at all times. Extinguishers 

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rated “ABC” by the National Fire Protection Association are 
appropriate for use on the standby electric system. Keep the 
extinguisher properly charged and be familiar with its use. If there 
are any questions pertaining to fire extinguishers, consult the local 
fire department.

 EXPLOSION HAZARDS 

Do not smoke around the generator. Wipe up any fuel or oil spills 

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immediately. Ensure that no combustible materials are left on or 
near the generator, as FIRE or EXPLOSION may result. Keep the 
area surrounding the generator clean and free from debris.

Gasoline is extremely EXPLOSIVE. 

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STANDARDS INDEX

In the absence of pertinent standards, codes, regulations and laws, 
the published information listed below may be used as a guideline 
for operation of this equipment. Always reference the latest revision 
available for the standards listed.

1.  NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC 

CODE.

2.  Article X, NATIONAL BUILDING CODE, available from the 

American Insurance Association, 85 John Street, New York, N.Y. 
10038.

3.  AGRICULTURAL WIRING HANDBOOK, available from the Food 

and Energy Council, 909 University Avenue, Columbia, MO 
65201.

4.  ASAE EP-3634, INSTALLATION AND MAINTENANCE OF FARM 

STANDBY ELECTRICAL SYSTEMS, available from the American 
Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, 
MI 49085.

5.  NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS 

CODE.

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IMPORTANT SAFETY INSTRUCTIONS

Portable Generator System

Summary of Contents for 005348-0

Page 1: ...ATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY www guardiangenerators com or 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODEL 005348 0 8 000 Watt Portable G...

Page 2: ...ine 8 2 7 To Start the Engine 9 2 8 Stopping the Engine 10 2 9 Automatic Idle Control 10 2 10 Low Oil Pressure Shutdown System 10 2 10 1 Initial Start up 10 2 10 2 Sensing Low Oil Pressure 10 2 10 3 R...

Page 3: ...ing a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot see or smell Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxi...

Page 4: ...ne safe before attempting to work on the generator Parts of the generator are rotating and or hot during operation Exercise care near running generators Do not touch hot surfaces such as the muffler S...

Page 5: ...rictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is operat...

Page 6: ...for prolonged periods of time Cut the tie wrap cable holding the RED and BLACK battery cables to the stator Connect the RED battery cable to the battery Positive terminal After making sure that the c...

Page 7: ...ails 12 Start Run Stop Switch Controls the operation of the generator 13 Muffler Includes the spark arrestor and quiets the engine 14 Battery Powers the electric starter 15 Handles Pivot and retract f...

Page 8: ...ing module covers all receptacles In the event of a ground fault the GFCI will trip and quickly stop the flow of electricity to prevent serious injury Definition The GFCI constantly monitors electrici...

Page 9: ...ted watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle su...

Page 10: ...ow 3 times the listed watts for starting these devices 2 6 BEFORE STARTING THE GENERATOR Prior to operating the generator engine oil and gasoline will need to be added as follows 2 6 1 ADDING ENGINE O...

Page 11: ...he unit is in a level position Open the fuel shut off valve Figure 12 Figure 12 Fuel Shut off Valve Locate the Idle Control ON OFF switch on the control panel and set it to the OFF position Figure 13...

Page 12: ...e delay allows the engine to run for about 10 seconds before sensing oil pressure 2 10 2 SENSING LOW OIL PRESSURE If the system senses low oil pressure during operation the engine shuts down 2 10 3 RE...

Page 13: ...that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual Some adjustments will need to be...

Page 14: ...oil recommendations Wipe up any spilled oil 3 3 6 REPLACINGTHE SPARK PLUG Use Champion RC14YC spark plug or equivalent Replace the plug once each year This will help the engine start easier and run be...

Page 15: ...plug Remove the four screws attaching the valve cover Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC remove the intake screen at...

Page 16: ...om open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spa...

Page 17: ...l 9 Excessive rich fuel mixture 10 Intake valve stuck open or closed 11 Engine has lost compression 1 Clean or replace air cleaner 2 Fill fuel tank 3 Drain fuel tank and fill with fresh fuel 4 Connect...

Page 18: ...16 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Page 19: ...17 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Page 20: ...18 Section 6 Exploded Views and Parts Lists Control Panel Drawing No 0G5711 B...

Page 21: ...CIRCUIT BREAKER 30A 2P PUSH TO RESET AIRPAX PART NUMBER PR21 2 30 OA XX 20 068868 1 OUTLET 30A 120V RECEPT 21 075207A 1 CIRCT BRK 30X1 UL CSA 22 043437 1 RECEPTACLE 30A 125 250V L1430R 23 043180 10 W...

Page 22: ...20 Section 6 Exploded Views and Parts Lists Generator Drawing No 0G5709 A...

Page 23: ...027529 16 NUT HEX LOCK 1 4 20 NYL INS 37 0G5011 1 RAIL TANK SUPPORT ALT SIDE ITEM PART NO QTY DESCRIPTION 38 085652 2 MOUNTS VIBRATION 39 0G5958 1 CAPACITOR MOTOR RUN 47MF 440V 40 0742600175 1 WIRE 16...

Page 24: ...22 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 1...

Page 25: ...EAR 22 0A8898B 1 ASSEMBLY COVER GEAR TOP CHECK FILL 23 0D2274 2 RETAINER VALVE SPRING 24 0C4391 2 VALVE SPRING LF 25 086025 1 SET GEROTOR 12 THK 26 0E3341 1 BALANCER 27 0G6791 1 ASSEMBLY CYLINDER HEAD...

Page 26: ...24 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 2...

Page 27: ...OR CONTROL 31 0C3978 1 SPRING ANTI LASH 32 0G2386 1 ENGINE HARNESS PORTABLE 33 0G9241 1 ASSEMBLY IGNITION ADV NO DIODE GH410 34 0G3111 2 SCREW HHTT M6 1 0 X 25 ZINC ITEM PART NO QTY DESCRIPTION 35 073...

Page 28: ...26 Section 7 Notes...

Page 29: ...27 Section 7 Notes...

Page 30: ...e that Generac may deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications o...

Page 31: ...on 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Page 32: ...n Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechan...

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