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Components and Specifications

Compatibility: When making connections with HLL System, eliminate all possibility of roll-out. Roll-out occurs
when interference between a hook and the attachment point causes the hook gate to unintentionally open
and release. All connections must be selected and deemed compatible with HLL System by a Competent
Person. All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs.
See the following for examples of compatible/incompatible connections:

Materials: polyester, galvanized steel, and zinc-plated steel.

Rope diameter: 5/8”.

* Guardian Fall Protection HLLs are manufactured/designed with a variety of rope types, shock absorbers, and
tensioning devices. Regardless of design specifications, all rope HLLs covered by this instruction manual have
the same performance ratings. For example, part # 04640 incorporates an in-line external shock absorber,
while part # 04630 does not, but both are rated for use in Fall Arrest applications by up to two workers.

Part #

Length

Description

04625
04628

04630

30’
60’

60’

Black Polyester HLL w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

Black Polyester HLL w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

Kernmantle Horizontal Lifeline w/ (1) Tensioner, (2) O-rings, (2) 10’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

04638
04639
04640

30’
60’

100’

Kernmantle Horizontal Lifeline w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

Kernmantle Horizontal Lifeline w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

Kernmantle Horizontal Lifeline w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

14639

60’

04637

04629

Black Polyester HLL w/ (1) Tensioner, (2) O-rings, (2) 6’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

60’

Black Polyester HLL w/ (1) Tensioner, (2) O-rings, (2) 10’ Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

100’

Kernmantle Horizontal Lifeline w/ (1) Tensioner, (2) O-rings, (2) 6’ Premium Cross Arm Straps, (2) Carabiners, & (1) Ultra Sack

Connector
closed and
locked to
D-ring. 

OK.

Connector
to integral
lanyard.

NO.

Two or
more snap
hooks or
carabiners
connected
to each
other. 

NO.

Two connectors
to same
D-ring. 

NO.

Connector
directly to
webbing.

NO.

 

Incompatible
or irregular
application,
which may
increase risk
of roll-out. 

NO.

Summary of Contents for HLL System

Page 1: ...instructions Read and understand these instructions before using equipment Introduction 1 Applicable Safety Standards 1 Worker Classifications 1 Safety Information 6 Product Specific Applications 2 L...

Page 2: ...onal fall arrest systems and associated components Worker Classifications CAUTION Understand the following definitions of those who work near or who may be exposed to fall hazards Qualified Person A p...

Page 3: ...pplications worker weight capacity range including all clothing tools and equipment is 130 310 lbs per attached worker Limitations Fall Clearance There must be sufficient clearance below the anchorage...

Page 4: ...t Length Description 04625 04628 04630 30 60 60 Black Polyester HLL w 1 Tensioner 2 O rings 2 6 Cross Arm Straps 2 Carabiners 1 Ultra Sack Black Polyester HLL w 1 Tensioner 2 O rings 2 6 Cross Arm Str...

Page 5: ...raps must be directly across from each other so that Lifeline will be completely level and not slope in any way when installed 4 Connect HLL to Cross Arm Straps It is also permitted to connect HLL to...

Page 6: ...a is free of all damage including but not limited to debris rot rust decay cracking and hazardous materials Ensure that selected work area will support the application specific minimum loads set forth...

Page 7: ...st falls within 24 Class B SRLs must arrest falls within 54 Harnesses and connectors selected must be compliant with manufacturer s instructions and must be of compatible size and configuration Snap h...

Page 8: ...n must complete formal inspection every 6 months Competent Person to inspect and initial 20___ 20___ 20___ 20___ 20___ INSPECTION GRID J F M A M J J A S O N D If equipment fails inspection IMMEDIATELY...

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