GT MK2 Manual Download Page 2

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All persons involved must read this handbook and be completely familiar with all operating and maintenance procedures.

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Do not exceed the rated load limit. Overloading may cause a hoist failure.

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Do not use power devices to operate the hoist, it is designed for manual operation only.

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Do not attempt to repair the chain. Replace it with new steel welded chain of the same size and strength.

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Lubricate the chain with good quality light oil or chain oil before use.

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Do not lubricate the internal braking surfaces. The brake must be kept dry.

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Make sure the load chain has no twists in the chain sprocket, guide, and the vertical hanging length. If there is a twist, disassemble and thread the

chain through the guide and chain sprocket.

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Make sure the load chain is attached to the loose end pin before each use.

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Stand in the same plane or at the same angle as the wheel when pulling the hand chain. Do not pull at an oblique angle. Keep safe footing at all times.

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Do not lift loads over people. Do not allow anyone to walk under the load. Warn personnel before lifting a load.

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Do not use the hoist to lift people.

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Avoid off-centre loading. Balance the weight evenly.

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Pull the hand chain steadily and smoothly to prevent jerking or tangling.

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Seat the load firmly in the hook. Do not try to lift with the tip of the hook.

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Do not wrap the chain around the load. Balance the load weight evenly.

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Pull the lever handle chain steadily and smoothly to prevent jerking or tangling.

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Raise the load only enough to clear the support surface. Check for any malfunction or obstructions before continuing the lift.

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If the chain jams or the lever handle cannot be pulled any further, stop, inspect and correct the problem. Do not try to force the hoist.

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Do not leave the load suspended in the air.

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Do not lower the load beyond the usable chain length. Pulling the chain tight against the chain sprocket will cause damage.

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Do not allow the load to contact the hoist. This will block the swivel and may cause damage, twisted chains, or a jammed wheel.

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Perform periodic inspection and maintenance. Replace all damaged or malfunctioning parts.

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Test the hoist function thoroughly in both with load or without load situation, before returning it to normal operation.

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Do not touch the selector switch when the hoist is in operation.

3.  Specification

Table 1

Model

CH25

CH50

CH100

CH150

CH200

Capacity

KG

250

500

1000

1500

2000

Summary of Contents for MK2

Page 1: ...ing decal is missing please contact your Supplier NOTE All information reported herein is based on the data available at the time of printing The factory reserves the right to modify its own products at any time without notice or incurring in any sanction Please verify with George Taylor and Company Lifting Gear for possible updates 1 Preface This manual hoist is a portable lifting device easily o...

Page 2: ... lift people Avoid off centre loading Balance the weight evenly Pull the hand chain steadily and smoothly to prevent jerking or tangling Seat the load firmly in the hook Do not try to lift with the tip of the hook Do not wrap the chain around the load Balance the load weight evenly Pull the lever handle chain steadily and smoothly to prevent jerking or tangling Raise the load only enough to clear ...

Page 3: ...lls 1 2 2 3 4 6 8 Load chain mm ø 10 X 30 ø 7 X 21 ø 10 X 30 ø 10 X 30 ø 10 X 30 ø 10 X 30 ø 10 X 30 Effort force N 372 290 365 370 385 390 390 A mm 255 230 280 463 463 420 630 B mm 205 176 189 189 189 208 220 Dimensions C mm 39 39 45 54 54 82 82 D mm 55 55 65 75 75 106 106 Hmin mm 548 565 688 690 700 950 1100 Net Weight KG 35 29 41 3 62 78 5 135 190 4 Installation and Operation Installation The s...

Page 4: ...ing a load Fig 3 4 Cautions during operation 5 Do not get on a load that is to be lifted and do not stay under a load lifted 5 6 It is prohibited by law to get on a load lifted by the chain hoist Fig 4 6 7 Do not apply an overload to the chain hoist that is do not apply a load exceeding the number of tons rated load indicated on the nameplate Fig 5 7 8 Do not give an impact to the chain hoist Seve...

Page 5: ...ounter measures by a specialist competent repairer possessing enough knowledge of the unit or by a dealer of GT products It may happen that the load chain and the hooks fall in a dangerous state even if they show no remarkable changes in their function It is therefore indispensable to make a periodic measuring check based on the Methods for Maintenance and Inspection as stated in this information ...

Page 6: ...ting and over lowering 7 8 Avoid an operation of so called earth lifting 8 9 Before each operation check the load chain for twisting or tangling 9 10 The chain hoist can be used only after such twisting and tangling are corrected 10 11 When the chain hoist is used in special conditions such as lower or higher temperatures or corrosive atmosphere etc consult the Supplier before the use Such conditi...

Page 7: ...iled below 4 Part list for chain block No Description 0 25t 0 5t 1t 1 5t 2t 3t 3t S 5t 7 5t 10t 15t 20t 1 Hand wheel cover assembly 2 Hand wheel 3 Brake cover 4 Friction plate 5 Ratchet disc 6 Brake seat 7 Lock plate 8 Toppin 9 Side plate assembly B 10 Chain sprocket 1 1 Side plate assembly A 12 Spindle gear 13 Driven shaft assembly 14 Driving shaft 15 Gear case assembly 16 Name plate 17 Suspensio...

Page 8: ...41 Idle sheave pin plate 42 Hook pin 52 Screw 53 Spring washer 60 Prevailing torque type nut 61 Split pin 62 Hexagonal castle nut 63 Screw 64 Spring washer 65 Snap ring 66 Snap ring 67 Prevailing torque type nut 68 Screw 69 Snap ring 70 Prevailing torque type nut 71 Rivet 72 Split pin 73 Pin 74 Prevailing torque type nut 75 Hexagonal Screw 90 Bearing A 91 Pin bearing 92 Bearing B 93 Bearing C 2021...

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