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GT USA

Cycling Sports Group, Inc.
1  Cannondale Way, 
Wilton CT, 06897, USA
1-800-726-BIKE (2453)
www.gtbicycles.com

GT EUROPE

Cycling Sports Group Europe, B.V.
Hanzepoort 27, 7570 GC, Oldenzaal, 
Nethe41 61 4879380 

[email protected]

GT UK

Cycling Sports Group
Vantage Way, The Fulcrum, 
Poole, Dorset, BH12 4NU
+44 (0)1202732288
[email protected]

2019

Force / Sensor

WWW.GTBICYCLES.COM

© 2018 Cycling Sports Group
Force /Sensor  Owner’s Manual Supplement  
134937  Rev. 1

READ THIS SUPPLEMENT AND YOUR  
GT BICYCLE OWNER’S MANUAL. Both 
contain important safety information. Keep 
both for future reference.

Owner’s Manual Supplement

Summary of Contents for Force 27.5

Page 1: ...2019 Force Sensor READ THIS SUPPLEMENT AND YOUR GT BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Owner s Manual Supplement...

Page 2: ...lt in death or serious injury NOTICE Indicates special precautions that must be taken to avoid damage The following symbols are used in this manual Symbol Name Description NGLI 2 NGLI 2 synthetic grea...

Page 3: ...country region location information You can download Adobe Acrobat PDF versions of any manual supplement from our website http www gtbikes com Contacting GT GT USA Cycling Sports Group Inc 1 Cannonda...

Page 4: ...nspect For Safety in your GT Bicycle Owner s Manual BEFORE you ride You can be severely injured paralyzed or killed in an accident if you ignore this warning Inspection Crash Damage Of Carbon Frames F...

Page 5: ...information about Intended Use and Conditions 1 5 Servicing This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be required I...

Page 6: ...ximum Fork Length You must select a replacement fork not only based on head tube diameter but the critical factor of frame maximum fork length Do not exceed maximum fork length Exceeding the MAXIMUM F...

Page 7: ...e s fork or frame design Also be sure to follow the manufacturer s recommendations of your front fork and rear shocks When you are considering tires for your bike consider The actual measured size of...

Page 8: ...st not rely on this marking as an indication of the proper minimum seat post insertion depth You can be severely injured paralyzed or killed in an accident if you ignore this warning Rear Shocks Selec...

Page 9: ...9 mm Min Seat Post Insert 100 mm Tire Size x Max Width measured 27 5 in x 2 5 in 29 in x 2 35 in Max Fork Length 550 mm 540 mm Rear Shock Eye To Eye Stroke Bushing Width 185 mm x 55 mm Metric Trunnio...

Page 10: ...ngth 102 102 110 110 118 118 126 126 F Wheelbase 116 28 164 1190 60 1192 1218 91 1221 1247 23 1249 M Front Center 730 730 758 758 787 787 815 815 E Chainstay Length 432 4 435 434 4 435 434 4 435 434 5...

Page 11: ...F Wheelbase 1164 76 1166 1193 07 1194 1121 39 1222 1249 71 1251 M Front Center 731 94 732 760 24 760 788 54 789 816 84 817 E Chainstay Length 433 62 435 433 62 435 433 62 435 433 62 435 L Bottom Brack...

Page 12: ...m 12 mm Consult the rear shock s owner s manual in order to set the recommended SAG The orientation of the Flip Chip does not influence SAG SAG O Ring Rear Shock Link Flip Chip NOTICE Mount shocks in...

Page 13: ...s 4 Change the Flip Chip orientation in the frame sockets See inset 5 Install and tighten the shock bolts to the specified torque Setting The orientation of the Flip Chip will change the bottom bracke...

Page 14: ...1 Connect link to frame with the LockR pivot 2 Connect the rear shock make sure the smooth side of the spacers face the shock Only finger tighten the bolts 3 Connect the seat stay make sure the small...

Page 15: ...ecurely in the opening Check to make sure each circlip is seated in the grooves The front bearings should be seated against the inner lip Inspection frequency should be based upon how and where you ri...

Page 16: ...t side of the spacers should face out as shown When tightening the axles insert the 5 mm hex key completely into the axle to prevent damage when turning the bolt Always clean and re apply the specifie...

Page 17: ...hout binding Each bearing should be fixed securely in the opening Check to make sure each circlip is seated in the groove s Inspection frequency should be based upon how and where you ride Evidence of...

Page 18: ...drive it out 5 To remove the axle itself on non drive side insert a 6 mm hex key into the axle on the non drive side and and turn counter clockwise until it can be removed To install the LockR from th...

Page 19: ...134937 Rev 1 English Unthread tap mallet dislodged remove 4 3 Insert 5mm turn to free 5m m 3 Remove 6m m Unthread Remove 1 T25 NGLI 2 5 N m 5 N m 1 N m NGLI 2 1 N m NGLI 2 NGLI 2 DO NOT INSTALL ASSEMB...

Page 20: ...e dropout with a nylon brush old toothbrush Inspect the area for any damage Lightly grease the dropout surface Always clean and re apply the specified thread lock to the bolt threads Tighten with a to...

Page 21: ...itioning is certain due to the splines alignment The tab is secured by the threaded cup of the bottom bracket bearing cup You should periodically check both the bottom bracket parts to make sure they...

Page 22: ...ption FORCE SENSOR A K36038 Force Sensor Shock Bolts and Flip Chips B K36008 Force Sensor Pivot Link CS Bearings C K36009 Expanding Axle Hardware 79mm and 87mm D K34009 Force Sensor DT Protector E K32...

Page 23: ...SOR H K36069 Force Suspension Link 27 5 BLK K36059 Sensor Suspension Link 29 27 5 BLK I K36028 Force Sensor Link CS Hardware J KG0006N02 Derailleur Hanger TA ST SS 056 K KG0007N02 Derailleur Hanger TA...

Page 24: ...5X Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety durability and performance of your bicycle We urge you to have your dealer correctly...

Page 25: ...Check the various frame protectors downtube headtube chainstay swingarm on your bike Make sure they are in place and in good condition Before first ride Damage Inspection Clean and visually inspect e...

Page 26: ...24 134937 Rev 1 Force Sensor Owners Manual Supplement Use this page to write record important information about your bike e g maintenance history dealer contact information settings etc NOTES...

Page 27: ......

Page 28: ...Group Europe B V Hanzepoort 27 7570 GC Oldenzaal Netherlands 41 61 4879380 servicedeskeurope cyclingsportsgroup com GT UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 120273...

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