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GSWeb Playground Equipment GS-W1003, Installation Manual

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GSWeb Playground Equipment GS-W1003 Installation Manual Download Page 2

NO.

Name

QTE

Description

Size

Material

Remarks

1

MP139

2

MAIN POST(upper+lower)

Φ

139.8 X L7800

Galvanized Steel

UV polyester powder coating

2

RC22

1 SET

MULTI COMPOUND ROPE

Φ

22, 

Φ

20

Nylon

3

NCP150

1

PLASTIC POST CAP

Φ

150 X H90

MC Nylon

4

TB50

4 SET

TURN BUCKLE(GS-T82)

Φ

50

Galvanized Steel

5

ACS78

4

ANCHOR SHACKLE

M22

Galvanized Steel

6

SP185

1

SHOCK PROOF

Φ

185 X 12T

Rubber

BOLT,NUT

7

TBHT22

8

H/T BOLTS

M22 X L110

turn buckle assembly

TBNU22

8

NUTS

M22

TBWA22

8

WASHERS

M22

TBSW22

8

SPRING WASHERS

M22

8

PCUB12 2 SET

U-BOLTS

M12

Stainless Steel

post cap assembly

BASE

9

MPP

1 SET

MAIN POST PLATE 

300 X 300

Galvanized Steel

10

L-B78

4

L-ANCHOR BOLTS

M22 X L500

Galvanized Steel

L-N78

8

 NUTS

M22

Galvanized Steel

L-SW78

4

SPRING WASHERS

M22

Galvanized Steel

L-W78

4

 WASHERS

M22

Galvanized Steel

11

ACP

4

ANCHOR PLATE

600 X 200

Galvanized Steel

10

L-B78

24

L-ANCHOR BOLTS

M22 X L500

Galvanized Steel

L-N78

48

NUTS

M22

Galvanized Steel

L-SW78

24

SPRING WASHERS

M22

Galvanized Steel

L-W78

24

 WASHERS

M22

Galvanized Steel

12

1

TOUCH UP SPRAY

GS-W1003

PARTS CHECK LIST

Summary of Contents for GS-W1003

Page 1: ......

Page 2: ...TBNU22 8 NUTS M22 TBWA22 8 WASHERS M22 TBSW22 8 SPRING WASHERS M22 8 PCUB12 2 SET U BOLTS M12 Stainless Steel post cap assembly BASE 9 MPP 1 SET MAIN POST PLATE 300 X 300 Galvanized Steel 10 L B78 4...

Page 3: ...2 Abrasion condition of rope Checking of all rope surface Strengthned of rope Coating on the surface 3 Attachment condition of the anchors plate and turnbuckle 4 Screwing condition of all bolt 5 Galva...

Page 4: ...he highest steel content and the strongest connection materials in the industry including a steel wire core in our edge ropes and connection points crushed in place with over 75 tons of pressure to en...

Page 5: ...72 in 1830mm from all sides of the play structure Fall Height a 7 3 2200mm from surface The Fall height on the extennal surface of a pyramid shaped space net is the hightest point attainable within a...

Page 6: ...0mm P2 Depth of concrete footings 35 900mm Foundation Please refer to GS W1003 drawing for installation dimension Figure 3 Excavate enough materials to allow for proper depth of concrete footings Also...

Page 7: ...Front edge of anchor plate must be installed 4 100mm from the edge of concrete footing 100 200 100 Figure 5 Footing and anchor plate layout Note Total distance from front of block to front of block is...

Page 8: ...rt frame a b Assemble wooden support frames 4 frames 39 1000mm L x 47 1200mm W x 35 900mm H 1 frame 31 800mm L x 31 800mm W x 35 900mm H Use min plywood not included in package a wood jig for Anchor p...

Page 9: ...e work concrete footing work Pour wet concrete in the wooden support frame Concrete Pour concrete into wooden support frame until flush to top edge Allow 3 5 days for concrete to cure before proceedin...

Page 10: ...Equipment 8 Safety area and Fall Height zone Figure 8 remove wood support frame Remove wood support frame from dry concrete blocks After concrete has cured enough remove frames and replace soil aroun...

Page 11: ...GSWeb Playground Equipment 9 Figure 10 Attach Anchor plate to footing with flat washer locking washer and nut a Anchor Plate b Post plate Figure 9 Concreted blocks Clean threads of L Anchors b Post p...

Page 12: ...ound Equipment 10 STEP 1 Figure 11 Find Nylon String STEP 2 Figure 12 Insert Post as following Nylon string Nylon string Post Assembly Insert Post following nylon string NOTE Remove string prior to pl...

Page 13: ...y STEP 3 Figure 13 Insert Post into the Center of Net Place Cap on Post Thread the mast through the net s center per diagrams below or following factory installed guide string Press the cap already at...

Page 14: ...le to A B C Safety Cable Attaching Attach safety cable to anchor plates A B C as shown in Figure 16 A B C B C M22 X L110 H T Bolt Figure 17 Safety cable Assembly After successfully preparing the net a...

Page 15: ...L NO GS W1003 GSWeb Playground Equipment 13 Figure 19 Safety cables attached Figure 18 Centre Post A C D E A E B C Working Process B D It is strongly recommended that a machine be used to lift the net...

Page 16: ...b Playground Equipment 14 A B C D E F F C B D A E After standing up the Net Attach remaining safety cable and Turnbuckles Figure 21 Loosen Turnbuckle all the way about 100mm leaving only 4 or 5 thread...

Page 17: ...22 Tightening Turnbuckles a a b b Figure 23 Turnbuckle assembly M22 X L110 H T Bolt Tighten Cable with Turnbuclke at the Same time Tighten Cable with Turnbuclke at the Same time a a b b NOTE Make sure...

Page 18: ...recommended that subsequent checks on tension should be carried out at monthly intervals and adjusted as required This will increase the overall longevity of the product Checking 1 month Refer to IPEM...

Page 19: ...Safety area and Fall Height zone 1 main post 2 multi compound rope 3 post cap 4 turn buckle 5 anchor shackle 6 shock proof ring 7 H T bolt nut washer 8 U bolt nut washer 9 main post plate 10 L anchor...

Page 20: ...GSWeb Playground Equipment 18 Safety area and Fall Height zone A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope Periodic checks on tension wi...

Page 21: ...risk should be corrected without delay If this is not possible the equipment should be secured against use e g by immobilization or removal There should be written operational procedures covering the...

Page 22: ...c maintenance of any impact attenuating surfaces d lubrication of bearings e markig of equipment to signify loose fill finished surface level f cleaning g removal of broken glass and other debris or c...

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