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4. Monorail Installation

16

PNEG-1831

 60' Dura-Lok Plank and Support Manual

Tie Strap Detail

1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special 

spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws. 

(See Figure 4D.)

2. Tie straps are to be located in the same places as a tie bar would be used.

NOTE:

 

Some tie straps will be used to support center well and intermediate well assembly.

 

(See Figure 5F on Page 24

 

and Figure 5G on Page 25.)

Figure 4D Strap Detail

Summary of Contents for PNEG-1831

Page 1: ...PNEG 1831 60 Dura Lok Plank and Support Manual Owner s Manual PNEG 1831 Version 1 0 Date 10 28 11...

Page 2: ...and Support Manual All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make change...

Page 3: ...19 Splicing Rails 20 Chapter 5 Flooring Planks 21 Floor Splice Details 21 Flashing Installation 22 Center Well Assembly Details 24 Intermediate Well Assembly Details 25 Chapter 6 Layouts 26 60 15 Rai...

Page 4: ...ding to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assu...

Page 5: ...ctions Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is...

Page 6: ...pment clearance Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered Any electrical control equipment in contact with the bin should be properly gro...

Page 7: ...re installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety s...

Page 8: ...the job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear stee...

Page 9: ...e operating and safety procedures for this equipment This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all ti...

Page 10: ...a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raised above the ground and vegetation Any stacking and spacing materials should no...

Page 11: ...roof vent icing DC 969 CAUTION The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems Adequate ventilation and or makeu...

Page 12: ...ls 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate Keep clea...

Page 13: ...Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Failure to heed these warnings could result in serious injury death structural damage or collapse of tank 1 Use CENTER FLOOR OUTLET...

Page 14: ...nk and Support Manual 4 Monorail Installation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 4A Floor planks should be perpendicular to...

Page 15: ...ily evenly spaced Rail spacing details on Pages 26 38 detail tie bar placements in each layout 2 A single 10 x 5 8 self drilling screws may be used to fasten the tie bars at each end to the rails as n...

Page 16: ...ther due to special spacing of monorail Tie strap should be connected to all three 3 rails using self drilling screws See Figure 4D 2 Tie straps are to be located in the same places as a tie bar would...

Page 17: ...corners of the monorail leg into the rails as shown 2 By twisting the leg it will spread the rail enough to get the other corners inside 3 The leg can then be pushed down into the rail until the tabs...

Page 18: ...1 971 5 8 22 26 See Page 38 19 1068 7 10 27 22 See Page 37 19 1210 9 12 33 22 See Page 37 18 1274 10 14 38 20 See Page 34 18 1393 11 16 43 20 See Page 34 17 1471 13 18 48 18 See Page 33 17 1601 14 20...

Page 19: ...60 Dura Lok Plank and Support Manual 19 Outer Perimeter Rail Details 3 Sections of monorail should be placed around the perimeter of the bin Monorail legs for perimeter rails should be spaced 16 apart...

Page 20: ...ered at each rail splice 2 The closest leg may be moved a few inches over to center it under the splice If more than 3 of movement is required to center the leg under the splice add an additional leg...

Page 21: ...Install plank length A first then install the corresponding plank length B Continue until floor is complete Center and install two 2 splices PCL 7009 at each plank splice location using self drilling...

Page 22: ...lashing section See detail C in Figure 5C This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing edges After the floor is in place lay the flashing pieces on to...

Page 23: ...5 Flooring Planks PNEG 1831 60 Dura Lok Plank and Support Manual 23 Flashing Installation Continued Figure 5D 2 66 Corrugation Figure 5E 4 00 Corrugation...

Page 24: ...5 Flooring Planks 24 PNEG 1831 60 Dura Lok Plank and Support Manual Center Well Assembly Details Figure 5F 60 Diameter Bin Center Well Position...

Page 25: ...5 Flooring Planks PNEG 1831 60 Dura Lok Plank and Support Manual 25 Intermediate Well Assembly Details Figure 5G 60 Diameter Bin Intermediate Well Position...

Page 26: ...ual 6 Layouts 60 15 Rail Spacing Layout Figure 6A 60 Diameter 15 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 18 for leg and rail spacing char...

Page 27: ...133 4 A 10 58MONO 127 2 A 3MONO 36 81 60 Diameter 15 Spacing Measurement in Inches Rail Section 1 Section 2 Section 3 1 221 264 221 2 220 264 220 3 219 264 219 4 217 264 217 5 214 264 214 6 212 264 21...

Page 28: ...64 219 4 219 264 219 5 216 264 216 6 213 264 213 7 210 264 210 8 204 264 204 9 200 264 200 10 192 264 192 11 186 264 186 12 178 264 178 13 168 264 168 14 157 264 157 15 147 264 147 16 133 264 133 17 2...

Page 29: ...l Spacing Layout Figure 6D 60 Diameter 16 Rail Spacing Tie bar See Page 15 for installation detail Tie strap See Page 16 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Page 30: ...l Spacing Layout Figure 6E 60 Diameter 17 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Page 31: ...2 220 264 220 3 219 264 219 4 219 264 219 5 216 264 216 6 213 264 213 7 208 264 208 8 203 264 203 9 197 264 197 10 190 264 190 11 182 264 182 12 172 264 172 13 161 264 161 14 149 264 149 15 135 264 1...

Page 32: ...1 221 264 221 2 220 264 220 3 219 264 219 4 219 264 219 5 215 264 215 6 212 264 212 7 207 264 207 8 201 264 201 9 194 264 194 10 186 264 186 11 176 264 176 12 166 264 166 13 153 264 153 14 139 264 139...

Page 33: ...l Spacing Layout Figure 6H 60 Diameter 18 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Page 34: ...l Spacing Layout Figure 6I 60 Diameter 20 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Page 35: ...4 196 9 187 264 187 10 177 264 177 11 165 264 165 12 151 264 151 13 135 264 135 14 248 248 15 227 227 16 200 200 17 167 167 18 245 19 160 Part Description Qty FL 404 20 20 Monorail Tie Bar 170 FL 7411...

Page 36: ...4 A 14 9MONO 179 4 A 13 91MONO 167 4 A 12 7MONO 152 4 A 12 3MONO 148 4 A 11 17MONO 134 4 A 3MONO 36 81 Part Description Qty FL 404 22 22 Monorail Tie Bar 150 FL 7411 Monorail Strap 1 1 2 x 30 x 0 061...

Page 37: ...Spacing Layout Figure 6L 60 Diameter 22 Rail Spacing Tie strap See Page 16 for installation details Tie bar See Page 15 for installation details NOTE This depicts monorail spacings only Leg spacing i...

Page 38: ...Spacing Layout Figure 6M 60 Diameter 26 Rail Spacing Tie strap See Page 16 for installation details Tie bar See Page 15 for installation details NOTE This depicts monorail spacings only Leg spacing i...

Page 39: ...0 264 190 8 177 264 177 9 161 264 161 10 142 264 142 11 251 251 12 223 223 13 186 186 14 135 135 15 183 18 29 m Diameter 66 04 cm Spacing Measurement in Centimeters Rail Section 1 Section 2 Section 3...

Page 40: ...les Bundle 1 29 2 Critical starting dimension for first plank Bundle 2 NOTE The 60 floor is split up into two 2 identical bundles Each bundle covers half of the floor The split of the floor is stagger...

Page 41: ...PNEG 1831 60 Dura Lok Plank and Support Manual 41 6 Layouts 60 Plank Layout Figure 6P Plank Layout for 60 Diameter Bin...

Page 42: ...0 252 640 08 22A 21 5 257 652 78 22B 27 5 329 835 66 23A 27 10 334 848 36 23B 21 10 262 665 48 24A 22 2 266 675 64 24B 28 2 338 858 52 25A 28 6 342 868 68 25B 22 6 270 685 8 26A 22 11 275 698 5 26B 28...

Page 43: ...LAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole...

Page 44: ...lations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1...

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