GSi PNEG-012 Series Installation And Operation Manual Download Page 1 | Manualshive

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GSi PNEG-012 Series Installation And Operation Manual Download Page 1

PNEG-012

Vane Axial Heater
Installation and Operation

Model #:

Owner’s Manual

PNEG-012

Date: 10-30-09

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Summary of Contents for PNEG-012 Series

Page 1: ...PNEG 012 Vane Axial Heater Installation and Operation Model Owner s Manual PNEG 012 Date 10 30 09...

Page 2: ...ght 8 Pressure gauge 9 Regulator adjusted 10 Shut off valve operates correctly 11 Vapor high limit 12 Unit cycles ON to OFF 13 Heat rise even across transition 14 Unit cycles high to low high low only...

Page 3: ...Time Delay Operation Standard Heater 19 High Low Heater Operation 20 Modulating Valve Operation 21 Adjusting the Vaporizer 22 BTUs per Gauge Pressure PSI Propane Models Approximate 23 BTUs per Gauge...

Page 4: ...of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol...

Page 5: ...customer This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel As owner and or operator it is your responsibil...

Page 6: ...on and or makeup air devices should be provided for all powered air handling systems The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any...

Page 7: ...and pressure beyond door can cause serious injury Do not operate with service door removed Keep head and hands clear WARNING Size 4 875 x 2 25 Located above access door on heater housing See Note bel...

Page 8: ...WARMER COLDER VAPORIZER ADJUSTMENT VAPORIZER COIL SHOULD BE ADJUSTED SO VAPOR PIPE TRAIN IS WARM 100 F 125 F TO THE TOUCH DC 535 Size 2 813 x 1 375 Located in control box on side opposite switches DC...

Page 9: ...26 28 Minimum Operating Pressure PSI N A 2 2 2 Maximum Operating Pressure PSI N A 10 15 20 Minimum Supply Line inches N A 3 8 3 8 3 8 High Temperature Orifice inches N A 7 32 7 32 7 32 High Temperatu...

Page 10: ...to pipe train on heater Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances 3 After installation is complete check all c...

Page 11: ...operation Heater Power Connection 1 Connect power cord to fan control box 2 Make field connections in fan box as shown in Figure 4A 3 Connect deluxe thermostat control as shown in Figure 4A IMPORTANT...

Page 12: ...Connect wire from terminal 9 in primary to terminal 5 point F in secondary unit 7 Connect wire from terminal 5 in primary to terminal 8 point G in secondary unit 8 Install relay TD 100282 in relay bas...

Page 13: ...hould make all wiring installations IMPORTANT Heater must be interlocked with fan for safe operation Heater Power Connection 1 Connect power cord to fan control box 2 Make field connections in fan box...

Page 14: ...t wire between terminal 13 on relay base and terminal 8 on circuit board in master heater 4 Run two 2 wires 18 gauge between master and slave heaters 5 Connect wires to terminal 5 and 9 points A and B...

Page 15: ...heater and master heater must be to the right of slave heater Transition High Limit Installation 1 Mark location on transition one 1 foot up from the bottom entrance collar and centered in the transit...

Page 16: ...ical and the cord exits the housing from the bottom Mark position 3 Use 6 4 00 or 8 2 66 self drilling screws to mount the housing to the bin sidewall DO NOT TIGHTEN COMPLETELY Insert corrugation seal...

Page 17: ...For propane low temperature applications remove reducer bushing with pressure gauge and replace the supplied 7 32 primary orifice with a 3 32 orifice supplied in control box Replace reducer bushing an...

Page 18: ...now be lit If not check to see that all gas is ON 7 Watch thermometer on plenum and when it reaches desired temperature turn thermostat back slowly until heater cycles OFF 8 Gas pressure should be ad...

Page 19: ...lock out condition The light will stop blinking after the 10 second time period The heater cannot be restarted if the light is blinking continuously Thermostat Cycle The heater thermostat will cycle t...

Page 20: ...valve all the way 8 Turn thermostat dial back slowly until heater cycles to low flame 9 Adjust screw on solenoid valve so that low flame pressure is at desired setting As low as possible 10 Turn ther...

Page 21: ...temperature to equalize When the temperature under the bin has equalized gradually turn T handle in clockwise about 1 2 turn at a time Wait until temperature under bin has equalized as before If temp...

Page 22: ...3 Swivel vaporizer away from flame if running too hot closer to flame if too cold 4 Move vaporizer only 1 at a time and allow a few minute for temperature to equalize 5 Tighten 5 16 bolt and watch he...

Page 23: ...16 18 20 All Models 163 902 223 857 274 877 318 568 356 402 389 725 419 750 447 561 474 114 500 232 Fan Model Static Pressure Heat Rise F 60 80 100 120 140 160 180 3 HP 18 1 10 2 3 4 5 7 8 2 6 10 2 2...

Page 24: ...ure PSI 1 2 3 4 5 6 7 18 276 054 347 946 414 179 475 224 531 531 583 536 631 654 24 26 and 28 447 163 563 615 670 902 769 785 860 993 945 231 1 023 175 Fan Model Static Pressure Heat Rise F 60 80 100...

Page 25: ...isture vibration or rodent damage Inspect and tighten all loose terminal connections Replace any damaged wiring 2 Remove burner orifice tube and inspect for dirt or foreign material Clean out if neces...

Page 26: ...als 4 and 7 Look for loose wires or incorrect wiring 2 Ignitor spark plug 2 Turn gas OFF to heater Check gap on ignitor Check porcelain for any sign of cracks Remove plug wire from spark plug ignitor...

Page 27: ...PNEG 012 Vane Axial Heater 27 8 Wiring Diagrams Standard Heater Wiring...

Page 28: ...8 Wiring Diagrams 28 PNEG 012 Vane Axial Heater Standard Heater Schematic...

Page 29: ...8 Wiring Diagrams PNEG 012 Vane Axial Heater 29 Deluxe Heater...

Page 30: ...30 PNEG 012 Vane Axial Heater 9 Parts List Standard Heater Control Box Parts...

Page 31: ...uge 4 9 FH 1058 1 Fuse Block Double 1 4 x 1 1 4 1 10 FH 1059 Fuse 5 Amp 250V Fast Acting 2 11 FH 1309 Lock Nut 1 2 401 ARL 4 12 FH 1310 Cord Connector Heyco 4 13 E160 1137 Lug Ground ADR6 2 14 HF 7697...

Page 32: ...t Board Assembly 4 THH 4020 High Limit Switch 200 5 D03 0696 Control Box Latch 6 HF 7211 Snap Track 7 HF 7718 Control Box Deluxe 8 DC 1695 Decal Heater Deluxe w Reset 9 TFH 2021 Red Light 110V 10 HF 7...

Page 33: ...Flame Diverter Weldment 5 HF 6062 18 Access Panel Deluxe 6 HF 7380 Plastic View Window 7 HF 7379 Access Panel Cover Plate 8 TFH 2046 Access Panel Latch 9 HF 983 Burner Collector 18 24 10 HF 978 Burner...

Page 34: ...9 Parts List 34 PNEG 012 Vane Axial Heater 24 26 and 28 Gas Heater Parts...

Page 35: ...016 HH 7016 HH 7016 Rubber Grommet LP Model Only 12 HF 7056 HF 7056 HF 7056 Pivot Bracket LP Model Only 13 HF 7057 HF 7057 HF 7057 Adjustment Bracket LP Model Only 14 HF 7060 HF 7060 HF 7060 Vaporizer...

Page 36: ...H 40 Black 1 3 D07 0022 Elbow 1 2 90 Street SCH 40 Black 1 4 HH 1077 Regulator 1 2 CSA 1 5 THH 4129 Nipple 1 2 x 5 SCH 40 Black 1 6 056 2222 0 Valve 1 2 NPT Solenoid ASCO 1 7 THH 4128 Nipple 1 2 x 2 S...

Page 37: ...1 x 1 4 Hex SCH 40 Black 1 5 D07 0028 Reducer Bushing 1 2 x 3 4 1 6 HH 3670 Nipple 1 2 x 2 1 2 SCH 40 Black 1 7 056 2222 0 Valve 1 2 NPT Solenoid ASCO 1 8 THH 4129 Nipple 1 2 x 5 SCH 40 Black 1 9 TFC...

Page 38: ...4 Orifice Plug 1 2 Drill 7 32 1 6 THH 4001 Reducer Bushing 1 x 1 4 Hex SCH 40 Black 1 7 D07 0028 Reducer Bushing 1 2 x 3 4 1 8 HH 2029 Nipple 1 2 x 1 1 2 SCH 40 Black 1 9 056 2222 0 Valve 1 2 NPT Sole...

Page 39: ...x SCH 40 Black 1 5 D07 0028 Reducer Bushing 1 2 x 3 4 1 6 HH 2029 Nipple 1 2 x 1 1 2 SCH 40 Black 2 7 HH 2653 Valve Mod w Out Bracket 3 4 1 8 056 2222 0 Valve 1 2 NPT Solenoid ASCO 1 9 THH 4061 Nipple...

Page 40: ...er Bushing 1 x 1 4 Hex SCH 40 Black 1 5 THH 4125 Nipple 3 4 x 2 SCH 40 Black 1 6 056 2223 8 Solenoid Valve 3 4 NPT 115V Din 1 7 HH 7101 Nipple 3 4 x 6 SCH 40 Black 1 8 TFC 0020 Regulator 3 4 CSA 1 9 0...

Page 41: ...SCH 40 Black 1 5 THH 4121 Nipple 3 4 Close SCH 40 Black 2 6 056 2228 7 Solenoid Valve 3 4 NPT 115V Din w Bypass 1 7 056 2223 8 Solenoid Valve 3 4 NPT 115V Din 1 8 HH 7102 Nipple 3 4 x 2 3 4 SCH 40 Bla...

Page 42: ...Black 1 5 D67 0021 Nipple 3 4 Close SCH 80 Black 1 6 HH 7064 Valve Mod w Out Bracket 3 4 1 7 THH 4121 Nipple 3 4 Close SCH 40 Black 1 8 056 2223 8 Solenoid Valve 3 4 NPT 115V Din 1 9 THH 4125 Nipple...

Page 43: ...1 3 D07 0019 Nipple 1 2 x 1 1 2 SCH 80 Black 1 4 TFC 0030 Valve 1 2 NPT Ball Bronze 1 5 HF 7586 Nipple 1 2 x 2 SCH 80 Black 2 6 TFC 0100 Valve 1 2 NPT Solenoid LP w Din 1 7 HH 4846 Tee 1 2 x 1 2 x 1 4...

Page 44: ...NOTES 44 PNEG 012 Vane Axial Heater...

Page 45: ...SE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and excl...

Page 46: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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