GSi Bucket Elevator II Series, Assembly Manual

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Table of Contents
PNEG-681 Series II Bucket Elevator 3
Contents
Chapter 1 Introduction ..........................................................................................................................................4
General Safety Statements ................................................................................................................... 4
Receiving Inspection ............................................................................................................................. 4
Pre-Installation Notifications .................................................................................................................. 4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ......................................................................................................................... 11
Chapter 3 Safety Decals ......................................................................................................................................12
Decal Placement ................................................................................................................................. 14
Chapter 4 Elevator Parts .....................................................................................................................................15
Part Identification ................................................................................................................................ 15
Chapter 5 Bucket Elevator Foundation ..............................................................................................................16
Chapter 6 Boot Section .......................................................................................................................................17
Attaching Boot to Foundation .............................................................................................................. 17
Inspection Sections ............................................................................................................................. 18
Chapter 7 Trunking ..............................................................................................................................................19
Standard Trunking ............................................................................................................................... 19
Pressure Relief Trunking ..................................................................................................................... 20
Trunking Installation ............................................................................................................................ 21
Chapter 8 Lower Head Section ...........................................................................................................................22
Head Bonnet Section .......................................................................................................................... 22
Chapter 9 Maintaining Plubmness .....................................................................................................................24
Chapter 10 Belting, Splicing and Buckets .........................................................................................................25
Belts ................................................................................................................................................... 25
Splicing .............................................................................................................................................. 25
Buckets .............................................................................................................................................. 26
Belt Slack Removal ........................................................................................................................... 26
Chapter 11 Drive Motor and Motor Mount .........................................................................................................28
Drive .................................................................................................................................................. 28
Motor Mount Assembly ...................................................................................................................... 28
Slide Base ......................................................................................................................................... 29
Torque Arm ........................................................................................................................................ 30
Shaft Mount Reducer ......................................................................................................................... 31
Drive Guard ....................................................................................................................................... 31
Drive Belts ......................................................................................................................................... 35
Chapter 12 Final Checks, Tracking, Start-Up and Maintenance ......................................................................36
General Final Checks ........................................................................................................................ 36
Belt Tracking ...................................................................................................................................... 37
Start-Up ............................................................................................................................................. 37
Maintenance ...................................................................................................................................... 37
Chapter 13 Appendix 1 - Reference Information ...............................................................................................38
Chapter 14 Warranty ............................................................................................................................................39