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GSi Beta 40 Series, Assembly Manual

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GSi Beta 40 Series Assembly Manual Download Page 18

Chapter 2: Roof Assembly

Table 2-1

Hardware list

S.No

Part No

Description

1

S-BFUBM08030BF

M08 x 30N flange bolt with LPDE sealing washer

2

S-BFUBM10025BF

M10 x 25N flange bolt with LPDE sealing washer

3

S-BFSBM10025BN

M10 x 25N flange bolt

4

S-BFSBM10035BN

M10 x 35N flange bolt

5

S-BFUBM12035BF

M12 x 35N flange bolt with LPDE sealing washer

6

S-BNIWM10

M10 standalone sealing washer

7

S-BFSBM08B

M08 flange nut

8

S-BFSBM10B

M10 flange nut

9

S-BFSBM12B

M12 flange nut

Bolt Torque Specifications

IMPORTANT:

Bolts should not be tightened in excess of the torque specifications chart listed below.

Bolt

Recommended Maximum Torque

Sealing Joints

(joints with sealing washers)

Structural Joints

(joints without any sealing washers)

N-m

N-m

M8 JS500 Grade 10.9 with Seal

27.5

-

M10 JS500 Grade 10.9 with Seal

54

-

M12 JS500 Grade 10.9 with Seal

94.5

-

M10 JS500 Grade 10.9 Flanged

-

54

M12 JS500 Grade 10.9 Flanged

-

94.5

18

PNEG-M4054B

54 Ft. (16.46 m) Diameter Beta Roof

Summary of Contents for Beta 40 Series

Page 1: ...54 Ft 16 46 m Diameter Metric Roof Assembly Beta Models 40 SERIES 4 00 CORRUGATION SILO Assembly Manual PNEG M4054B Version 1 0 Date 09 04 19 PNEG M4054B...

Page 2: ...s photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG M4054B 54 Ft...

Page 3: ...Safety Sign off Sheet 10 Chapter 2 Roof Assembly 11 Parts List 11 Bolt Torque Specifications 18 Roof Assembly 19 Chapter 3 Roof Accessories 41 Inspection Port Cover 42 Roof Vent Assembly 43 Limited Wa...

Page 4: ...NOTES 4 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 5: ...ions Topics Covered in this Chapter Safety Guidelines Safety Decals Safety Sign off Sheet Safety Guidelines Follow Safety Instructions Use Personal Protective Equipment PNEG M4054B 54 Ft 16 46 m Diame...

Page 6: ...Chapter 1 Safety Precautions Do Not Enter Bin Prevent Roof Damage due to Vacuum Pressure 6 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 7: ...Chapter 1 Safety Precautions Unload Bin Correctly Do Not Overfill the Bin PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 7...

Page 8: ...r 1 Safety Precautions Stay Clear of Hoisted Equipment Sharp Edge Hazard Store Bin Sheets Properly Install and Operate Equipment Properly Rotating Auger Hazard 8 PNEG M4054B 54 Ft 16 46 m Diameter Bet...

Page 9: ...1 Safety Precautions Safety Decals To replace a damaged or missing decal contact GSI to receive a free replacement Location Decal No Decal A DC 2306 B DC 2161 PNEG M4054B 54 Ft 16 46 m Diameter Beta...

Page 10: ...Chapter 1 Safety Precautions C DC 2210 Safety Sign off Sheet Date Employee Name Supervisor Name ST 0007 10 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 11: ...2 Roof Assembly Topics Covered in this Chapter Parts List Bolt Torque Specifications Roof Assembly Parts List PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 11...

Page 12: ...Chapter 2 Roof Assembly 12 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 13: ...Chapter 2 Roof Assembly PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 13...

Page 14: ...Chapter 2 Roof Assembly 14 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 15: ...Chapter 2 Roof Assembly PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 15...

Page 16: ...Chapter 2 Roof Assembly 16 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 17: ...Chapter 2 Roof Assembly PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 17...

Page 18: ...ing washer 7 S BFSBM08B M08 flange nut 8 S BFSBM10B M10 flange nut 9 S BFSBM12B M12 flange nut Bolt Torque Specifications IMPORTANT Bolts should not be tightened in excess of the torque specifications...

Page 19: ...Roof Assembly Roof Assembly Figure 2 1 Attaching the inside stiffener to the top outside stiffener Figure 2 2 Attaching the eave bracket to the inside stiffener PNEG M4054B 54 Ft 16 46 m Diameter Bet...

Page 20: ...Chapter 2 Roof Assembly Figure 2 3 Eave angle alignment Figure 2 4 Attaching the eave angle to the sidewall sheet 20 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 21: ...bolts until the roof installation has been completed Figure 2 5 Connecting the tension member and compression member to the eave bracket Figure 2 6 Attaching the center collar rafter clips to the raf...

Page 22: ...Chapter 2 Roof Assembly Figure 2 7 Temperature cable bracket locations Figure 2 8 Installing the temperature cable brackets 22 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 23: ...r 2 Roof Assembly Figure 2 9 Installing the supplier link to the temperature cable bracket Figure 2 10 Installing the supplier link to the outer center collar PNEG M4054B 54 Ft 16 46 m Diameter Beta R...

Page 24: ...pter 2 Roof Assembly Figure 2 11 Purlin clips identification and attachment locations of purlins to rafters Figure 2 12 Distance of purlins from rafter end 24 PNEG M4054B 54 Ft 16 46 m Diameter Beta R...

Page 25: ...sembly Figure 2 13 Assembling the purlins with the lower purlin clips to the A frame Figure 2 14 Assembling the purlins with lower and upper purlin clips to the A frame PNEG M4054B 54 Ft 16 46 m Diame...

Page 26: ...pter 2 Roof Assembly Figure 2 15 Diagonal bracing alignment with reference to the center collar Figure 2 16 Assembling the diagonal bracing to the A frame 26 PNEG M4054B 54 Ft 16 46 m Diameter Beta Ro...

Page 27: ...Chapter 2 Roof Assembly Figure 2 17 Assembling the outer center collar Figure 2 18 Assembling the lower stand off bracket to the outer center collar PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 27...

Page 28: ...Chapter 2 Roof Assembly Figure 2 19 Center collar placement Figure 2 20 Recommended lifting references for A frame sections 28 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 29: ...Chapter 2 Roof Assembly Figure 2 21 Attaching the A frames to the center collar Figure 2 22 Attaching the A frame to the eave bracket PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 29...

Page 30: ...Chapter 2 Roof Assembly Figure 2 23 Assembling the roof panel clips Figure 2 24 Installing the intermediate purlins with lower purlin clips 30 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 31: ...pter 2 Roof Assembly Figure 2 25 Installing the intermediate purlins with lower and upper purlin clips Figure 2 26 Installing the roof panel support clips PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 32: ...Chapter 2 Roof Assembly Figure 2 27 Roof panel overview Figure 2 28 Installing the roof panels 32 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 33: ...Chapter 2 Roof Assembly Figure 2 29 Installing the roof panels into exposed gaps Figure 2 30 Field drilled holes for roof panels PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 33...

Page 34: ...Chapter 2 Roof Assembly Figure 2 31 Installing the first roof flashing section Figure 2 32 Installing the remaining roof flashing sections 34 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 35: ...oof Assembly Figure 2 33 Assembling the center collar brackets to the inner center collar Figure 2 34 Installing the inner center collar to the outer center collar PNEG M4054B 54 Ft 16 46 m Diameter B...

Page 36: ...Chapter 2 Roof Assembly Figure 2 35 Installing the remaining inner center collar brackets Figure 2 36 Placing the strip of caulk on roof flashing 36 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 37: ...Chapter 2 Roof Assembly Figure 2 37 Installing the first top panel Figure 2 38 Placing a strip of caulk on the first top panel PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 37...

Page 38: ...Chapter 2 Roof Assembly Figure 2 39 Installing the adjacent top panels Figure 2 40 Installing the upper stand off support brackets 38 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 39: ...Chapter 2 Roof Assembly Figure 2 41 Installing the stand off plates Figure 2 42 Placing a strip of caulk on the top panels PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 39...

Page 40: ...Lifting and installing the center cap plate Figure 2 44 Installing the flashing lock NOTE Tighten all the bolts now as per the Torque Specifications See Bolt Torque Specifications page 18 40 PNEG M405...

Page 41: ...3 Roof Accessories Topics Covered in this Chapter Inspection Port Cover Roof Vent Assembly PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof 41...

Page 42: ...2 5 16 in nut S 3611 9 Inspection port cover ACD 4504 3 10 24 x 5 8 in long bolt S 2009 10 Latch ACD 4514 4 10 24 lock nut S 2010 11 Inspection port roof panel ETR 0391 RM 5 Hinge base ACD 4506 12 In...

Page 43: ...ge bolt S FBM08025 5 Roof vent seal strip MIS 6788 M 2 M08 plastic washer S FWPM8 6 Roof vent hold down angle MIS 4404 3 M08 flange nut S FNM08 7 Roof vent housing assembly MIS 6773 M 4 Roof vent punc...

Page 44: ...NOTES 44 PNEG M4054B 54 Ft 16 46 m Diameter Beta Roof...

Page 45: ...or any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does n...

Page 46: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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