GSi Airstream 2000 Series Installation And Operating Instructions Manual Download Page 22

22

ERROR CONDITIONS

LIMIT SWITCHES

The following limit switch errors light
up individually on the heaters LCD
screen: PLENUM, HOUSING, VA-
POR, TEMP HI LIMIT.

Note: When a shutdown does

occur due to an error condition, the
amount of time elapsed since the shut-

The heater

control display

showing error

#7.

Wrong voltage.

Dip switch

#5 is the voltage
selector switch.
If dip switch #5
in "ON" that se-
lects 240 VAC.
If the unit has
only 120 VAC
applied, error 12
will show up.  If
dip switch #5
is"OFF" that se-
lects 120 VAC. If
the unit has 240
VAC applied er-
ror 12 will show
up.

This is im-

portant because
if the fan heater
is set up at GSI
for 120 VAC and
the customer
connects to 240
VAC the heater
control will work,
but if allowed to
operate the so-
lenoids will have
240 VAC applied
to them which
will damage so-
lenoids.

Slave #2
inconsistent.

Same as

error 9 for slave
#1.

Slave #3
inconsistent.

Same as

error 9 for slave
#1.

1

2

3

4

5

6

Temperature
probe 2 short.

Airflow open.

Airflow short.

7

8

9

10

11

12

MISC ERROR NUMBERS

a slave controller, the master will dis-
play "SLA" on the main display and
the "RX" "TX" symbols will be flashing.

If a limit switch error or one of the
error numbers 1 through 8 occurs,
that error is displayed on the slave
where the error originates. The
master  displays "SLA ERROR".

down can be viewed by pressing the
down arrow switch (up to 218 hours).

If two or more heaters are connected
together through the serial link, and
the master cannot communicate with

MULTIPLE HEATER ERROR

CONDITIONS

Note: Temperature sensor connection

-the temperature

sensor (bolt) must always be connected to the master.

(Errors 9 through 11 are displayed only if multiple heaters
are tied together through serial link).

+11 volt DC
shorted to
ground.

13

Slave #1 incon-
sistent with mas-
ter with either
the drying grain
flag or the LP
main solenoid or
cycle solenoid.

Most likely

the slave got re-
set powering up
with the sole-
noids off.

Flame probe
short error.

Illegal flame
sense.

Error 7 is

most likely
caused by stuck
open solenoid.
Error 7 will not
shut down fan
until loss of
flame is detected
by control.

Temperature
probe 2 open.

Temperature
probe 1 short.

Temperature
probe 1 open.

This indicates
that one of the
other on screen
errors (vapor,
plenum or
housing temp hi-
limit or flame out
or no airflow has
occured.

000

Summary of Contents for Airstream 2000 Series

Page 1: ...1 Owner s Manual MANUAL PNEG 582 CGAApproved Series2000Heater InstallationAnd OperatingInstructions MODEL VHC __ __ __ __ 2 __ HIGH MODEL VLC __ __ __ __ 2 __ LOW...

Page 2: ...CURRENT INSTALLATION CODES FOR GAS BURNING APPLIANCES AND EQUIPMENT CAN1 B149 1 AND B149 2 OR APPLICABLE PROVINCIAL REGULATIONS WHICH SHOULD BE CAREFULLY FOLLOWED IN ALL CASES AUTHORITIES HAVING JURI...

Page 3: ...ane Vapor Models 12 Fuel Connection For Natural Gas Models 12 Series 2000 Operating Procedure 13 Power Up 13 Normal Operating Displays With Heater Not Running 14 Starting The Dryer 15 Setting Gas Pres...

Page 4: ...e gauge _____ 9 Regulator adjusted _____ 10 Shut off valve operates correctly _____ 11 Vapor high limit _____ 12 Unit cycles ON to OFF _____ 13 Heat rise even across transition _____ 14 Unit cycles HI...

Page 5: ...DIFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WAR RANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PR...

Page 6: ...vailable in both propane vapor and natural gas models The principal concern of the GSI Group Inc GSI is your safety and the safety of others associated with grain handling equipment This manual is wri...

Page 7: ...r is supplied to your unit Safety decals should be read and understood by all people in the grain handling area The bottom right decal should be present on the inside bin door cover of the two ring do...

Page 8: ...8 1128 7 32 Blue 2 20 3 4 2842 23 64 Aluminum 1 7 1 1 4 28 28 1 8 29 5 8 25 1 4 3000000 140 34 15 64 Aluminum 2 20 3 8 1253 15 64 Aluminum 2 20 3 4 3157 3 8 Aluminum 1 7 1 1 4 HIGH TEMPERATURE HEATER...

Page 9: ...bs are vertical and the cord exits the housing horizontally 4 Usetwoselfdrillingscrewstomount the housing to the bin sidewall 5 Caulk between the housing and the sidewall to seal Plenum temperature se...

Page 10: ...2 WIRING HEATER UNIT SERIES 2000 HEATER INSTALLATION 4 Third heater unit may also be added to system If adding third unit run connections to master unit 1 and connect them in parallel with secondary h...

Page 11: ...lled by an electrician Ground rods and wires are not sup plied by Airstream It is recom mended that the rod not be driven into dry ground The following steps en sure proper ground rod installation 1 D...

Page 12: ...RKING ON OR AROUND HEATER 1 Natural gas models are de signed to run directly off of a supply tank or from a separate external vaporizer 2 Run proper size line see speci fication on page 6 to pipe trai...

Page 13: ...is con dition may be bypassed with the FAN BYPASS switch All safety and high limit switches are checked upon power up If a safety or limit is open the control displays it The control cannot operate wi...

Page 14: ...The heater display with fan on airflow is displayed if air is flowing or not flowing RX TX receive transmit is displayed if multiple heaters are connected All safeties or high limits are continuously...

Page 15: ...or 4 6 lbs for natural gas units use the charts on the following pages to set pressure 15 Press the PROGRAM TEM PERATURE button to change the high limit set point Press it again to change the CYCLE S...

Page 16: ...14 10 8 4 180 9 6 3 17 11 4 3 26 22 11 8 18 16 13 11 5 20 18 13 10 5 GAUGE PRESSURE PSI REQUIRED TO MAINTAIN TEMPERATURE APPROXIMATE HIGH TEMP UNITS ONLY 2 102900 148370 Diameter 18 24 28 4 145970 210...

Page 17: ...2 205200 251710 1 144100 177840 Operating Pressure PSI Diameter 18 24 28 60 1 1 low temp 1 1 low temp low temp 2 1 1 low temp 1 1 1 1 low temp 1 1 1 1 low temp Fan Model 3HP 18 7HP 24 10HP 24 15HP 26...

Page 18: ...17 for setting the hi lo flame temperature If the temperature is above the high temperature setting the flame will be off the FLAME message will be out and the display will be flashing OFF CYCLE If t...

Page 19: ...may be done at anytime unless an error condi tion exists even while the dryer is in operation Programming a system with The limits are continuously checked during the drying operation A limit switch o...

Page 20: ...e shutdown mode Then the fan and heater shut down when the time expires This is indi cated by the lower left cursor flash ing Depressing the start switch again while holding in on the SHUTDOWN HOURS s...

Page 21: ...aters Multiple heaters connected together through the serial link Master with one slave dip switch 7 on all others off Slave 1 dip switch one on all others off Master with two slaves dip switch 8 on a...

Page 22: ...ay SLA on the main display and the RX TX symbols will be flashing If a limit switch error or one of the error numbers 1 through 8 occurs that error is displayed on the slave where the error originates...

Page 23: ...Disconnect and lock out power to fan and heater Open control box lid and inspect all compo nents for moisture vibration or rodent damage Inspect and tighten all loose terminal con nections Replace any...

Page 24: ...24 SERIES 2000 HEATER WIRING...

Page 25: ..._____________________________________________________ ___________________________________________________________________________________________________ ______________________________________________...

Page 26: ...26 1004 E Illinois St Assumption IL62510 phone217 226 4421 fax217 226 4498 June1996...

Reviews: