GSI Group PNEG-010 Owner'S Manual Download Page 1 | Manualshive

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PNEG-010

Vane Axial Fan
Installation and Operation

Model #:

Owner’s Manual

PNEG-010

Date: 02-11-09

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Summary of Contents for PNEG-010

Page 1: ...PNEG 010 Vane Axial Fan Installation and Operation Model Owner s Manual PNEG 010 Date 02 11 09...

Page 2: ...teners tight 11 Indicator light 12 All decals and serial number tag 13 Aesthetic appearance 14 Manual Tester Signature __________________________ Date ____________________________________ Record in th...

Page 3: ...Grain Storage 19 Fan Blade Removal and Installation 20 Removal 21 Installation 21 Chapter 7 Fan Service 22 Fan Blade Inspection and Maintenance 22 Fan Motor 22 Chapter 8 Troubleshooting 25 Fan Troubl...

Page 4: ...of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol t...

Page 5: ...cases Authorities having jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Ke...

Page 6: ...telephone Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Long hair should be tied up a...

Page 7: ...tems The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Running fans during high humidity cold weather conditi...

Page 8: ...2 Decals 8 PNEG 010 Vane Axial Fan Safety Alert Decals Stay clear of rotating blade Blade could start automatically Can cause serious injury Disconnect power before servicing DC 1225 WARNING...

Page 9: ...2 Decals PNEG 010 Vane Axial Fan 9...

Page 10: ...ular to bin wall 4 Pad for heater not required but if it is to added pour the pad to cover both locations For fans and transitions used in aeration duct system applications refer the transition and ae...

Page 11: ...e from building in the bin See roof damage warning and disclaimer on Page 7 Power Supply Adequate power must be supplied to the fan for reliable operation Consult the local power company and have a re...

Page 12: ...which can lead to premature wear and tear on fan components IMPORTANT Electrical installation must be performed by a qualified electrician in accordance with National and Local Electrical Codes Any vi...

Page 13: ...to make sure all control boxes are closed and no wiring is exposed Test Run When the fan is completely installed the unit will need to be checked for proper rotation Provide power to the fan controls...

Page 14: ...und has been installed by an electrician Proper Installation of the Ground Rod Ground rods and wires are not supplied It is recommended that the rod not be driven into dry ground The following steps e...

Page 15: ...12 Dia 0 75 HP 14 Dia 18 Dia 1 5 HP 3 HP 24 Dia 26 Dia 28 Dia A Bolt circle 13 1 2 13 15 1 4 19 1 4 25 3 4 27 3 4 30 B Inside diameter 12 1 4 11 7 8 14 1 4 18 1 4 24 1 4 26 5 16 28 1 4 C CL to bottom...

Page 16: ...4 200 Run 10 14 14 14 10 14 14 14 300 Run 8 12 14 14 8 12 14 14 Fuse Size slow blow 15 10 5 5 15 10 5 5 Breaker Size 20 15 10 10 20 15 10 10 Fan Horsepower 1 1 2 3 RPM 3450 3450 Phase 1 3 1 3 Volts 23...

Page 17: ...un 3 6 10 10 3 6 10 10 300 Run 2 4 8 10 2 4 8 10 Fuse Size slow blow 40 25 15 15 40 25 15 15 Breaker Size 60 30 15 15 60 30 15 15 Fan Horsepower 10 15 RPM 3450 3450 Phase 1 3 1 3 Volts 230 230 460 575...

Page 18: ...comes to full operating speed in less than 10 seconds If there is any doubt as to proper operation check the current draw of the motor The motor amperage should not exceed the maximum full load amps l...

Page 19: ...m Moisture Chart Approximate Allowable Holding Time for Field Shelled Corn to Maintain Grade Air Temperature Percentage Relative Humidity 35 40 45 50 55 60 65 70 75 80 85 90 95 100 20 F 11 2 11 7 12 7...

Page 20: ...Required Approximate 32 to Eave 18 21 24 27 30 33 36 42 48 36 42 48 1 73 79 90 NR NR NR NR NR NR NR NR NR 1 5 56 61 65 66 76 82 92 NR NR NR NR NR 3 44 51 52 57 63 69 78 93 NR NR NR NR 7 38 42 44 47 5...

Page 21: ...ing and bore of blade MAKE SURE MAIN POWER IS LOCKED OUT and that shaft and key are completely free of rust and burrs DO NOT lubricate the bushing or cap screws CHECK AND MAKE SURE ALL MOTOR MOUNT BOL...

Page 22: ...will result in a charge to the owner for repair 1 LOCK OUT THE MAIN POWER SUPPLY then remove fan guard venturi and blade as outlined earlier 2 Open motor junction box cover and disconnect the motor le...

Page 23: ...ze of the bearing the speed at which the bearing operates and the severity of the operating conditions Good results can be obtained if the following recommendations are used in the maintenance program...

Page 24: ...al Usage 1800 RPM NEMA Frame Size 3600 RPM NEMA Frame Size Up to 280 incl Over 280 to 360 incl Over 360 Up to 280 incl Over 280 to 360 incl Over 360 Continuous Normal Duty 9500 Hrs 7400 Hrs 3500 Hrs 3...

Page 25: ...1 Check to see that power supply wires are the proper size contact the local power company 2 Low line voltage at the installation power failure 2 Call power company after making sure wire size is corr...

Page 26: ...8 Troubleshooting 26 PNEG 010 Vane Axial Fan Fan Troubleshooting Flow Chart...

Page 27: ...03 FH 1303 Motor 1 HP 1 PH 3400 RPM 2 FH 5579 Motor 1 HP 1 PH 3500 RPM 3 F 7124 F 7252 F 7301 GRP VA Blade 4 F 7233 F 7233 F 7233 GRP Safety Washer 5 F 7177 F 7177 F 7178 Grill Guard 6 S 3611 S 6606 S...

Page 28: ...88 A F 6988 A F 7324 F 7324 F 7234 F 7324 Can Wrapper 3 F 6701 F 6701 F 7321 F 7321 F 7321 F 7321 Motor Mount 3 F 6987 F 6987 F 7322 F 7322 F 7322 F 7322 Base Leg 4 F 7254 F 7255 F 6920 F 6921 F 6921...

Page 29: ...nd 15 HP 1 Phase Wiring Diagrams and Parts 4 3 Phase 230 Volt Schematic 5 3 7 10 and 15 HP 3 Phase 230 Volt Wiring Diagrams and Parts 6 3 Phase 460 Volt Schematic 7 3 7 10 and 15 HP 3 Phase 460 Volt W...

Page 30: ...10 Wiring Diagrams 30 PNEG 010 Vane Axial Fan 1 Phase Schematic...

Page 31: ...8 4 6 DC 1697 Control Box Decal 1 7 C 8052 Switch P B Red Ext 1 8 C 8053 Switch P B Green Fl 1 9 DC 889 Decal Danger High Voltage SM 1 10 025 1204 4 Bushing Nylon 1 5 Hole Diameter 1 31 I D 1 11 FH 10...

Page 32: ...10 Wiring Diagrams 32 PNEG 010 Vane Axial Fan 3 7 10 and 15 HP 1 Phase Wiring Diagrams and Parts CBDF 03 1 CBDF 07 1 CBDF 10 1 CBDF 15 1...

Page 33: ...0V 1 N S FH 6998 Insulator 18 Gauge Crimp Connection 1 N S TFC 0048 Disconnect 1 4 Insul Fem CSA 1 CBDF 10 1 Ref Part Description Qty 1 CBDF GRP GRP Elect Box DF Fans 18 28 1 2 D03 0495 Contactor IEC...

Page 34: ...34 PNEG 010 Vane Axial Fan NOTES...

Page 35: ...10 Wiring Diagrams PNEG 010 Vane Axial Fan 35 3 Phase 230 Volt Schematic...

Page 36: ...10 Wiring Diagrams 36 PNEG 010 Vane Axial Fan 3 7 10 and 15 HP 3 Phase 230 Volt Wiring Diagrams and Parts CBDF 03 3 CBDF 07 3 CBDF 10 3 CBDF 15 3...

Page 37: ...00 Wire Kit CF CHS Fans 1 and 3 PH 230V 1 N S FH 6999 Insulator 16 Gauge Crimp Connection 1 CBDF 10 3 Ref Part Description Qty 1 CBDF GRP GRP Elect Box DF Fans 18 28 1 2 D03 0492 Contactor IEC 3 Pole...

Page 38: ...38 PNEG 010 Vane Axial Fan NOTES...

Page 39: ...10 Wiring Diagrams PNEG 010 Vane Axial Fan 39 3 Phase 460 Volt Schematic...

Page 40: ...10 Wiring Diagrams 40 PNEG 010 Vane Axial Fan 3 7 10 and 15 HP 3 Phase 460 Volt Wiring Diagrams and Parts CBDF 03 4 CBDF 07 4 CBDF 10 4 CBDF 15 4...

Page 41: ...5 N S E105 1099 Wire Kit DF ILC Fan 3 PH 380 575 1 N S FH 6999 Insulator 16 Gauge Insul Crimp Connection 3 CBDF 10 4 Ref Part Description Qty 1 CBDF GRP GRP Elect Box DF Fans 18 28 1 2 S 1158 Screw TC...

Page 42: ...42 PNEG 010 Vane Axial Fan NOTES...

Page 43: ...10 Wiring Diagrams PNEG 010 Vane Axial Fan 43 3 Phase 575 Volt Schematic...

Page 44: ...10 Wiring Diagrams 44 PNEG 010 Vane Axial Fan 3 7 10 and 15 HP 3 Phase 575 Volt Wiring Diagrams and Parts CBDF 03 5 CBDF 07 5 CBDF 10 5 CBDF 15 5...

Page 45: ...5 N S E105 1099 Wire Kit DF ILC Fan 3 PH 380 575 1 N S FH 6999 Insulator 16 Gauge Insul Crimp Connection 3 CBDF 10 5 Ref Part Description Qty 1 CBDF GRP GRP Elect Box DF Fans 18 28 1 2 S 1158 Screw TC...

Page 46: ...46 PNEG 010 Vane Axial Fan NOTES...

Page 47: ...o cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user p...

Page 48: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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