GSC GS-66 Operation Manual Download Page 19

XIV. 4 Flute End Mill Grinding Process

Grinding procedure: 

I

II

III

Turn the power switch on and wait about 10 seconds until the motor rotation is stable.

  Do not hold end mill shank while grinding, it may affect the grinding accuracy.

1.  4 Flute Secondary Relief Grinding (

I

) (Fig. 14-1)

 

Insert the chuck set into the Shelf (

I

), align Slot No.1 of 

 

clamping nut to the two pins on the shelf, push the chuck set 

 

gently until the grinding noise stops. Turn the chuck set to 

 

grind the Slot No.2, Slot No.3 and Slot No.4 in the same way.

2.  4 Flute End Gash Grinding (

II

) (Fig. 14-2)

 

  Insert the chuck set into the bushing on the Shelf (

II

), 

  align Slot No.1 to the two pins where marked as No.(1 

 3), 

  push the chuck set gently until the grinding noise stops. 
  Turn the chuck set to grind the Slot No.3 in the same way.

 

  Take the chuck set out, turn the bushing to 

  No.(2 

 4), align No.(2 

 4) to the pin on the shelf, 

  then insert it to the end.   

 

  Insert the chuck set into the bushing, align 

  Slot No.2 to the two pins where marked as 
  No.(2 

 4), push the chuck set gently until the 

  grinding noise stops. Turn the chuck set to 
 

 

grind the Slot No.4 in the same way.

3.  4 Flute Cutting Face Grinding (

III

) (Fig. 14-3)

 

  Insert the chuck set into the bushing on the 

  Shelf (

III

), align Slot No.1 to the two pins 

  where marked as No.1, push the chuck set 
  gently until the grinding noise stops.

 

  Take the chuck set out, turn the bushing 

  to No.(2 

 3 

 4), align No.(2 

 3 

 4) to the pin 

  on the shelf, then insert it to the end.

 

  Insert the chuck set into the bushing, align 

  Slot No.2 to the flat key where marked as 
  No.(2 

 3 

 4), push the chuck set gently until the grinding 

 

 

noise stops. Turn the chuck set to grind the Slot No.3 and Slot No.4 in the same way.

Pin

Fig. 14-1

Bushing

Pin

Fig. 14-2

Pin

Bushing

Flat key

Fig. 14-3

17

Summary of Contents for GS-66

Page 1: ...End Mill Grinder Operation Manual Model GS 66...

Page 2: ...ing the collection systems available If electrical appliances are disposed of in landfills or dumps hazardous substances can leak into the groundwater and get into the food chain damaging your health...

Page 3: ...eps 9 VII The use of the Positioning Shelf 10 VIII The use of the Cutting Face Adjustment Device 11 IX 2 Flute End Mill Grinding Preparations 12 X 2 Flute End Mill Grinding Process 13 XI 3 Flute End M...

Page 4: ...ts Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystand...

Page 5: ...off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch o...

Page 6: ...tool Power tools are dangerous in the hands of untrained users Maintain power tools and accessories Check for alignment of moving parts binding of moving parts breakage of parts mounting guards cord...

Page 7: ...of feed Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 5 Service Have your power tool serviced by a qualified repair person using only identical replac...

Page 8: ...helf III Grinding Shelf I Positioning Shelf Angle Indicator Positioning Shelf Switch Cutting Face Adjustment Device Grinding Wheel Bushing Chuck Set Collet Dust Collection Adapter Hexagon Wrench 3 4 m...

Page 9: ...rod clockwise to thread the rod into the grinding wheel cover and tighten lightly Fig 3 1 Grinding Wheel Cover Hex Nut Threaded Rod Fig 3 1 2 Align the hole in the center of the dust collection adapte...

Page 10: ...ing sound is considered as normal condition V Choose of Grinding Wheel Accessories Collet 1 Please unplug the power cord before changing grinding wheel 2 Choose the proper grinding wheel according to...

Page 11: ...ll tip is about 5 mm out of the clamping nut Fig 6 3 Do not fully tighten the chuck set make sure end mill can still be adjusted 4 Turn the longer cutting edge of end mill to be parallel to the Slot N...

Page 12: ...nut to the pin on the positioning shelf insert the chuck set into the positioning shelf and fit them with no gaps then turn the chuck set clockwise until it stops by the pin Fig 7 3 step 4 Push end mi...

Page 13: ...ing the grinding procedure VIII The use of the Cutting Face Adjustment Device This device is to adjust the width of the cutting face Fig 8 1 Cutting Face width Adjustment Device Fig 8 1 1 Please turn...

Page 14: ...ee chapter VIII The use of the Cutting Face Adjustment Device 2 Cutting Face Grinding Shelf III Fig 9 2 Adjust the Shelf III to 3 Insert 2 Flute Cutting Face Bushing into the Shelf III align No 1 of t...

Page 15: ...ing Face Grinding III Fig 10 2 Insert the chuck set into the bushing on the Shelf III align Slot No 1 to the two pins where marked as No 1 push the chuck set gently until the grinding noise stops Take...

Page 16: ...of the bushing to the pin on the shelf then insert it to the end The pink mark of the bushing should align to the pink mark on the shelf when inserting the bushing 3 Cutting Face Grinding Shelf III F...

Page 17: ...e grinding noise stops Turn the chuck set to grind the Slot No 2 in the same way Take the chuck set out turn the bushing to No III align No III to the pin on the shelf then insert it to the end Insert...

Page 18: ...ushing should align to the pink mark on the shelf when inserting the bushing 3 Cutting Face Grinding Shelf III Fig 13 3 For cutting diameter from 3 0 8 0 mm Adjust the Shelf III to 12 Choose 4 Flute C...

Page 19: ...o 3 in the same way Take the chuck set out turn the bushing to No 2 4 align No 2 4 to the pin on the shelf then insert it to the end Insert the chuck set into the bushing align Slot No 2 to the two pi...

Page 20: ...lace the new grinding wheel and fasten the screw Fig 15 3 Tighten the wheel screw until the fan can t be moved separately do not over tighten Close the grinding wheel cover and secure with screw Fig 1...

Page 21: ...he contact surface of grinding shelf is clean without scraps iron ash Problem with end mill Check the peripheral cutting edge if it is damaged should be cut off If end mill is deformed or has unequal...

Page 22: ...166L02 2 2019 11...

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