GSA Desiccant Operating Manual Download Page 13

13 

5. Maintenance 

 

Maintenance schedule 

Maintenance intervals highly depend on the mode of operation and the ambient  

conditions on site, the intervals below air only to be understood as general recommendation

.

 

Period

 

 Check point

 

Method

 

Start up

 

 Pressure indication

 

 All pressure gauges 

 - Drying tower pressure : same line pressure 

 - purge pressure : 3.0~3.5 barg 

 - Regeneration tower pressure : below 0.5barg

 

 Solenoid & pneumatic valve

 

 Operation check

 

 Back pressure on 

 regeneration tower

 

 Max. 0.5 bar. If needed clean the silencer.

 

Every 3~4 

 months

 

 Pre-filters and after-filters

 

 Inspect pre-filter and after filter for dirt, oil and  

 other contaminants. Replace if contaminated.

 

 Control air filter

 

 Inspect filter element or regulator. 

 if needed clean the filter & regulator.

 

Every 6 

months

 

 Calibrate dew point meter 

 (if installed)

 

 

Refer to dew point meter owner’s manual.

 

 Inspect the silencer

 

 Replace exhaust silencer if back pressure on 

 regeneration exceed 0.5 barg.

 

 Inspect solenoid valves

 

 While dryer is operating, inspect solenoid valves. 

 If leak or malfunction persists, replace valves.

 

Yearly

 

 Replace filter elements

 

 Replace pre-filters & after-filters.

 

 Inspect & replace 

 pneumatic valves

 

 Inspect valve seating and valve internals. 

 If needed, clean or replace the valve.

 

 Inspect pressure gauge

 

 Replace if readings are incorrect.

 

Every 2~3 

year

 

 Replace desiccant 

 (recommendation)

 

 Replace if contaminated oil moisture and other 

 contaminants inhibit the performance of the 

 desiccant.

 

Summary of Contents for Desiccant

Page 1: ...lease read this manual before using this equipment must Learn all the safety precautions before using this equipment please keep Desiccant Air Dryer Heatless Type Operating Manual http www gsadryer co...

Page 2: ...5 Light 5 Sound Pressure Level 5 Chapter 2 2 General Descriptions Purpose 6 Composition 6 Principle of Operation 6 Operation 7 Repressurizing Solenoid Valve 7 Fault Alarm 7 Chapter 3 Installation Wiri...

Page 3: ...r 11 Control Air Filter 11 Purge Flow Rate Adjustment 11 Solenoid Valve 12 Desiccant Replacement 12 Maintenance Schedule 13 Troubleshooting 14 Chapter 6 Appendix Control Panel 15 Purge Air Calibration...

Page 4: ...d in these operating instructions We recommend receipt and notice of these operating instructions verified by the operating personnel in writing personnel file We request strict observation of these n...

Page 5: ...y the factory in accordance with the appropriate code of practice and factory regulations Sound Pressure Level If the sound pressure level is larger proper safety method is needed to the operator such...

Page 6: ...pneumatic valve check valve solenoid valve and control panel The compressed air with moisture vapor enters a tower and flows upward through the desiccant bed The desiccant has great affinity for mois...

Page 7: ...plete the inlet selector valve will switch inlet valves and the inlet air gas stream will divert from the left tower to the right tower After five seconds the left tower purge exhaust valve will conti...

Page 8: ...nt suppression will decrease Operation of the dryer in ambient approaching freezing could cause freezing of separated liquids in the pre filter sump or in the dryer itself For dryer operation at tempe...

Page 9: ...stream demand for dry air frequently occurs a rapid pressure loss in the compressed air system is possible To prevent this it is recommended that a back pressure regulator be installed down stream fr...

Page 10: ...t one tower will depressurize to atmospheric pressure Regenerating purge air will then flow through the regenerating tower 5 Set the purge adjustment valve to 45 psig 3 1 barg The purge pressure can b...

Page 11: ...nt Replacement of the element will enhance system operation and prevent inflow of desiccant powder to load side Control air filter The control air filter should be inspected periodically and replaced...

Page 12: ...m to verify that the solenoid coil is receiving electrical input A burned out coil Replace the coil Clogged solenoid valve Disassemble and clean Damaged valve seat Disassemble and clean Desiccant repl...

Page 13: ...ntaminants Replace if contaminated Control air filter Inspect filter element or regulator if needed clean the filter regulator Every 6 months Calibrate dew point meter if installed Refer to dew point...

Page 14: ...lose Check de press purge valve And check its solenoid valve Excessive press drop Excessive flow rate Check working pressure Low Inlet pressure Check line pressure Tower change failure No control air...

Page 15: ...SV1 B Tower Right Tower On Line SV2 B Tower Right Tower Purge SV3 A Tower Left Tower On Line SV4 A Tower Left Tower Purge SV5 Re Pressure Tower Select A or B Tower Select DPOS Dew Point Operating Sys...

Page 16: ...ibration Chart 60 50 40 30 20 10 10 20 30 40 50 60 70 80 90 100 110 120 130 RATED FLOW OR NORMAL CAPACITY PURGE PRESSURE PSIG 5 0 6 0 70 80 90 100 110 120 130 140 150 Sequence chart 5 minutes drying c...

Page 17: ...2017 05 GSA CO Ltd Head office Factory 679 2 Sinwol ri chowol eup Gwangju si Gyeonggi do KOREA TEL 82 31 798 0171 FAX 82 31 798 0175 www gsadryer com E mail gsa gsadryer com...

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