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4. Replacement of power head

Dismantling

1. Note the pump type of the faulty power head and find the corresponding 

service nameplate delivered together with the new power head. Fit the 
service nameplate on the new power head. See fig. 9.

2. Switch off the power supply to the pump, and make sure that it cannot be 

accidentally switched on again during replacement.

3. Close the isolating valves on either side of the pump or empty pipe 

system for water.

4. Remove the four screws securing the control box cover. Remove the 

cover. See fig. 2.

5. Before disconnecting any leads, carefully note their position. 

6. Disconnect all leads from the control box. 

7. Unscrew the five screws securing the PCB to the control box bottom and 

remove the PCB from the control box. See fig. 4.

8. Remove the two rubber plugs. See fig. 6.

9. Remove the two screws securing the terminal box to the power head. 

See fig. 5.

Warning

Please note that the pump may be hot for a while after being 
switched off and that hot liquid may escape from the pump 
during dismantling.

Warning

Never make any connections in the pump control box unless 
the power supply has been switched off for at least 5 minutes.

Make sure that voltage supplies from other external systems 
have been switched off as well.

Caution

Always use an antistatic service kit (Grundfos ESD, 
protection set prod. no. 96884939) when dismantling and 
assembling the terminal box as the electronics are sensitive 
to static electricity. Connect the antistatic service kit to the 
connection terminal of the protective earth lead (PE terminal).

Summary of Contents for UPE 100 FZ

Page 1: ...GRUNDFOS INSTRUCTIONS UPE Series 2000 FZ Service parts...

Page 2: ......

Page 3: ...a ol ES Instrucciones de instalaci n y funcionamiento 52 Fran ais FR Notice d installation et de fonctionnement 64 Italiano IT Istruzioni di installazione e funzionamento 76 Nederlands NL Installatie...

Page 4: ...of twin head pumps 13 9 Start up 14 9 1 Venting the pump 14 10 Disposal 15 Warning Prior to installation read these installation and operating instructions Installation and operation must comply with...

Page 5: ...n and operating instructions included All figures referred to can be found in the fold out page at the end of this booklet In most figures only a single head pump is shown but all dismantling and asse...

Page 6: ...the control box See fig 4 7 Remove the two rubber plugs See fig 6 8 Remove the two screws securing the terminal box to the power head See fig 5 9 Remove the control box bottom from the power head See...

Page 7: ...o screws See fig 5 4 Mount the PCB fit and tighten the five screws See fig 4 5 Connect the motor cable including screen and PE lead See fig 8 6 Enter the leads into the control box bottom via the cabl...

Page 8: ...securing the PCB to the control box bottom and remove the PCB from the control box See fig 4 8 Remove the two rubber plugs See fig 6 9 Remove the two screws securing the terminal box to the power head...

Page 9: ...ul not to damage the motor cable 5 Fit and tighten the two screws See fig 5 6 Mount the PCB fit and tighten the five screws See fig 4 7 Connect the motor cable including screen and PE lead See fig 8 8...

Page 10: ...lty differential pressure sensor according to section 10 Disposal Assembly 1 Place the O ring from the sensor kit on the pump housing See fig 17 1 Fit the metal block holding the sensor on the pump ho...

Page 11: ...19 3 Mount the cover fit and tighten the four screws See fig 2 The pump is now ready for operation See section 9 Start up Warning Never make any connections in the pump control box unless the power s...

Page 12: ...ter the connecting cable into the control box bottoms 2 Mount plugs of the new connecting cable in the sockets of the two control boxes See fig 21 3 Fit and tighten the two cable entries 4 Mount the c...

Page 13: ...fields indicate that the pump is in configuration mode 3 Keep the buttons depressed and the flashing light fields will change See the meaning of the different settings in the table below 4 Release the...

Page 14: ...figure below Due to air remaining in the pump the pump may be noisy when first switched on This noise should cease after a few minutes of operation After start up set the desired operating mode and h...

Page 15: ...roduct or parts of it must be disposed of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service...

Page 16: ...Appendix 149 Appendix Fig 1 TM04 6856 1010...

Page 17: ...Appendix 150 Fig 2 Fig 3 TM04 6857 1010 TM04 6858 1010...

Page 18: ...Appendix 151 Fig 4 Fig 5 TM04 6859 1010 TM04 6860 1010...

Page 19: ...Appendix 152 Fig 6 Fig 7 TM04 6861 1010 TM04 6862 1010...

Page 20: ...Appendix 153 Fig 8 Fig 9 TM04 6863 1010 TM04 6864 1010...

Page 21: ...Appendix 154 Fig 10 Fig 11 TM04 6865 1010 TM04 6866 1010...

Page 22: ...Appendix 155 Fig 12 Fig 13 TM04 6867 1010 TM04 6868 1010...

Page 23: ...Appendix 156 Fig 14 Fig 15 TM04 6869 1010 TM04 6870 1010...

Page 24: ...Appendix 157 Fig 16 Fig 17 TM04 6871 1010 TM04 6872 1010...

Page 25: ...Appendix 158 Fig 18 Fig 19 TM04 6873 1010 TM04 6874 1010...

Page 26: ...Appendix 159 Fig 20 Fig 21 TM04 6875 1010 TM04 6876 1010...

Page 27: ...GRUNDFOS Pumps K K Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia T lr 371 714 9640 7 149 641 Fa...

Page 28: ...nnovation is the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved wo...

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