Grundfos PHP A-1 4.0 Instruction Manual Download Page 1

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PHP A-1 4.0, 5.6, 6.6 & 8.1

Instruction manual

UK version, original instructions

Summary of Contents for PHP A-1 4.0

Page 1: ...PHP A 1 4 0 5 6 6 6 8 1 Instruction manual UK version original instructions...

Page 2: ...ke up water PUMPS 7 Warnings and fault messages 8 Cleaning and maintenance 8 1 Cleaning 8 2 Maintenance 9 Technical data 9 1 PHP 9 2 Additional expansion vessels for combination with PHP 10 Spare part...

Page 3: ...d All operations are controlled by the microprocessor electronics The operator panel is situated ergonomically and contains an illuminated 4 line text display The measure and control unit is executed...

Page 4: ...no external pressures can occur External pressures could affect the trouble free operation of the pressure maintenance device The dimension of the expansion pipe is determined acc to the standard NOR...

Page 5: ...PHP A 1 Instruction Manual Mounting 05 Figure 1 Changing the positions of the hydraulic connections...

Page 6: ...able bushings in gland plate are also situated at the right side of the device If necessary they can also be built to the left side Figure 2a The opening on the other side must be closed by using the...

Page 7: ...be insulated too Figure 7 Usage of a cooling vessel NOTE The automatic degassing feature will be disabled if a bypass set is used The degassing function must be disabled using the device set up featur...

Page 8: ...the system return must be executed on site the sensor must be mounted immediately in front of the connection to the pressure maintenance device Figure 8a If a cooling vessel is used the sensor must be...

Page 9: ...Makeup water 2 Expansion overflow pipe from system return min DN25 3 Expansion pressure pipe to system return min DN25 4 Discharge hopper for vessel safety valve 5 Suction pipe from expansion vessel 6...

Page 10: ...additional vessels expansion modules makeup module EMCF 1 V sensor T2 1 Makeup water 2 Expansion overflow pipe from system return min DN25 3 Expansion pressure pipe to system return min DN25 4 Dischar...

Page 11: ...tional vessels expansion modules cooling vessel makeup module EMCF 1 V sensor T2 1 Makeup water 2 Expansion overflow pipe from system return min DN25 3 Expansion pressure pipe to system return min DN2...

Page 12: ...PHP A 1 Instruction Manual Wiring diagrams 4 Wiring diagrams 12 4 1...

Page 13: ...PHP A 1 Instruction Manual Wiring diagrams 13...

Page 14: ...PHP A 1 Instruction Manual Wiring diagrams 14...

Page 15: ...78 Date Date Replaced by 11 Revision 10 17 16 Appr Replacement of 18 19 13 6 14 07 05 2019 12 Name 15 PHP Control Panel Ferryboat Lane Castletown Sunderland Tyne and Wear SR5 3JL DRAWING No Sheet of 6...

Page 16: ...tegrated OPTION M1 Motor of pump 1 M2 Motor of pump 2 OPTION Y1 Makeup module magnetic valve OPTION B1 Makeup module water meter pulse output OPTION B2 Lower vessel pressure transmitter PL2u B3 Upper...

Page 17: ...rs are disabled Only the sensor system remains active Caution no pressure maintenance in this mode Execute function The function displayed above the key is executed directly Change values Keys to rais...

Page 18: ...display via a flashing cursor 18 UE User element Description Notice Select apply Selecting a menu item resp applying changed settings Back Back to previous menu resp previous display without confirmin...

Page 19: ...1 max and current state min level L min and current state max level L max and current state min temperature T1 min and current state max temperature T1 max and current state min temperature T2 min and...

Page 20: ...T2 7 number of times the temperature limit was overrun from resettable general version time and date device type enable contact SMS module 12 PHP A 1 Instruction Manual Operation and display 20 1 Only...

Page 21: ...for degassing degassing fast fast degassing active break fast shortened break because fast degassing is active degassing normal degassing cycle is active break normal normal break because fast degassi...

Page 22: ...erating states over defined periods resettable DISPLAY LEVEL 2 GENERAL current software version current time and date set type model of the device current status of the enable contact On or Off DISPLA...

Page 23: ...an only with special display CT b Romanian b Polish b Czech b Latvian b Croatian c Estonian c USER LEVEL 2 ACTIONS One time filling stop filling Vessel will be filled to a defined level one time only...

Page 24: ...min max temperature T1max min temperature T2min 7 max temperature T2max 7 general main display language time date display contrast bus module web module 16 enable receiving enable device only if recei...

Page 25: ...always run at the same time Selection of the used level measurement at devices with enabled second level measurement L2 automatic change Automatic change to the second level measurement L2 in case of...

Page 26: ...of fast degassing default setting 48 h Timer program Cycle normal Cycle fast Durat fast degassing USER LEVEL 3 SETTINGS MONITORING In this settings you can define maximum and minimum values for the r...

Page 27: ...croll to setting block 2 select block 2 set the times On 16 00 Off 20 00 1 next scroll to setting block 3 select block 3 set the times On 24 00 Off 24 00 1 2 next back Step 1 scroll to setting Saturda...

Page 28: ...deactivate the device by pressing the key 0 and following confirmation by pressing the key F1 red control lamp beside the key 0 must glow Version B Version A 1 2 3 Commissioning procedure STEP 1 Deter...

Page 29: ...tying right beside the overflow valve and ventilate the piping completely by starting and stopping the pump s in manual mode several times After this shut the emptying PHP A 1 Instruction Manual Commi...

Page 30: ...pipe expansion pressure pipe makeup water Due to the size of the system the setting of the working pressure can take up a lot of time because the pressure has to extend into the entire connected syst...

Page 31: ...there are known and regular leakages e g a known makeup amount within a known period we recommend to use the operating mode time controlled For a description of the different operating modes see chap...

Page 32: ...ture service 2 Connect the BSP Male OVERFLOW connection to drain 3 Allow the BREAKTANK to fill from the mains water connection and set the BALL FLOAT such that the BREAKTANK water level stops before i...

Page 33: ...over run Built in monitoring has been activated The set maximum level has been exceeded Message is only an advice It doesn t affect the function of the device Check set limit value eventually no cont...

Page 34: ...is only an advice The Sensor T2 is decided to disable degassing in such situations with too high temperatures sensor T2 W14 Wl4 monitoring T2max over run Built in monitoring has been activated the se...

Page 35: ...dercuts of the minimum temperature at sensor T1 mean too low temperatures at the connection point On site steps e g EV ET vessel etc are necessary to avoid damage of the device e g armatures bubble et...

Page 36: ...1 Z2 has been activated after cooling down pump can restart if necessary break incorrect contact defect output A_PHASE_0 no contained in every configuration E3 E3 PumP Ml stoP fai1ed Device control di...

Page 37: ...circuit The resistance of the sensor is too low and falls below the valid range sensor connection shows a short circuit or is damaged sensor element is defective no contained in every configuration E9...

Page 38: ...nal of pressure transmitter PL1u vessel pressure bottom is above the normal valid range connection of pressure transmitter PL1u is incorrect or damaged pressure transmitter is defective measure input...

Page 39: ...expansion module is defective expansion module analogue signalling E19 E19 read error I2C modu1e binar si In The internal communication between the basic circuit board and the expansion module binary...

Page 40: ...led Device control disabled the output A_PHASE_1 for pump M2 but after this at least one checkback signal of the pump motor DI_1 was received incorrect contact defect output A_PHASE_1 defect input DI_...

Page 41: ...led again makeup module EMCF 1 V and softening MWE E29 E29 transmitter PL2o meas si Ina1 too hi Ih Measurement signal of pressure transmitter PL2o vessel pressure top is above the normal valid range c...

Page 42: ...emineralisation cartridge is depleted a correct demineralisation is not ensured anymore Thus the EMCF 1 V makeup module is disabled too change cartridge and confirm it in the control electronics actio...

Page 43: ...plant not only to the pressure maintenance device NOTE If this maintenance can t be done resp isn t intended to be done by the operator himself an adequate expert or the Grundfos customer service must...

Page 44: ...8 2 4 6 6 6 0 7 8 6 0 10 4 6 0 10 4 2 4 6 2 2 4 6 2 2 4 6 2 2 4 6 2 2 4 6 6 6 0 10 1 2 4 6 6 6 0 10 1 2 4 6 6 2 4 6 6 8 0 16 0 8 0 16 0 2 4 6 6 6 0 11 0 2 4 6 6 6 0 11 0 bar 10 16 25 16 C 70 V Hz vol...

Page 45: ...45 PHP A 1 Instruction Manual Technical data Modular PHP A 1 9 2 Additional expansion vessels for combination with PHP Design of expansion vessels 200 500 800 1 500 2 000 5 000 10 000...

Page 46: ...Vessels nominal content litre 1 000 1 500 2 000 2 500 3 000 4 000 5 000 10 000 nominal pressure vessel PN bar 0 5 max temperature at plant connection C 70 insertion tip dimension mm 2300 2500 2600 34...

Page 47: ...board PHP 200331 99478310 Spare PHP Analogue Board Board expansion module analogue signalling 90624 99478311 Spare PHP Binary board Board expansion module binary signalling 90625 99478312 Spare PHP L...

Page 48: ...eakage A safety valve 0 5 bar is installed at the upper vessel flange This valve could open and discharge hot plant media due to the following reasons The device resp the expansion vessel was dimensio...

Page 49: ...sion pipe you need to know the nominal power to be dissipated the max operating temperature and the flow speed acc to NORM H 5151 1 2010 12 15 DN Nominal power in kW 20 up to 120 20 from 120 to 500 Th...

Page 50: ...ensure a correct function of the pressure maintenance unit you have to consider the following instructions for the connection between PHP and expansion vessels 800M and above 1 2 2 1 NOTE Overflow pip...

Page 51: ...PHP A 1 Instruction Manual Appendix 51...

Page 52: ...PHP A 1 Instruction Manual EC declaration of Conformity 52 13 EC declaration of Conformity...

Page 53: ...GRUNDFOS PUMPS LTD Grovebury Road Leighton Buzzard Bedfordshire LU7 4TL T 01525 850 000 E grundfos uk sales grundfos com Article number 61 738_00 08 2019 Grundfos I O Manual PHP A 1 4 0 5 6 6 6 8 1...

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